Sheet vinyl flooring (C) Daniel Friedman Resilient Flooring - Sheet Flooring Guide
Best Practices Guide to Installing Resilient Flooring: Vinyl Tile, Sheet Vinyl, & Cork Floors
     

  • RESILIENT VINYL or CORK FLOOR - CONTENTS: Resilient flooring choices, installation, vinyl sheet & tile, cork floors. Flooring underlayment choices. Choosing among vinyl, cork, linoleum for new floor coverings. How to Select & Install Solid Vinyl Floor Tiles: Solid Vinyl, VAT, VCT. Vinyl Floor Tile Installation Procedure; instructions for installing vinyl tile over concrete. Acclimatization Requirements for Vinyl Tile Floors. Underlayments for Vinyl Floor Tile Systems
  • CORK FLOORING: - separate article
  • LINOLEUM & SHEET FLOORING - separate article
  • POST a QUESTION or READ FAQs about how to buy, inspect, troubleshoot, repair resilient flooring
  • REFERENCES

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This article explains the best practices used to install vinyl tile, sheet vinyl, cork floors, and other resilient flooring including modern linoleum.

This article series discusses and provides a best construction practices guide to the selection and installation of building interior surface materials, carpeting, doors, drywall, trim, flooring, lighting, plaster, materials, finishes, and sound control materials.

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Resilient Flooring: Selection & Installation Guide to Sheet Vinyl & Vinyl Tile Floors

Sheet vinyl flooring (C) Daniel FriedmanAs described in the book, Best Practices Guide to Residential Construction Chapter 5, Interior Finish:

Multi layer sheet vinyl is by far the most common material used in resilient floors.

It comes in a variety of grades and a vast array of colors and patterns and, if installed well and maintained properly, should last 10 to 20 years.

Solid vinyl tiles are another popular option; but, with multiple seams, they are more vulnerable to intrusions from water and dirt. Natural alternatives to vinyl that are growing in popularity include cork, in sheet or tile form, and old-fashioned linoleum, which is making a comeback in residential installations with new colors and marbleized patterns.

Sheet Vinyl Floor Properties & Installation Guide

Sheet vinyl is manufactured to be either fully adhered to the substrate with mastic or bonded only at the edges, called a perimeter-bond system.

Flex-type vinyl flooring, made for perimeter-bond installation, tolerates minor unevenness and movement in the substrate better than fully adhered systems, but fully adhered systems are more durable overall and less likely to be damaged from stresses like a heavy piece of furniture being dragged across.

All modern sheet vinyl flooring has three layers:

  • Backing layer. Typically, this is felt or vinyl. Better grades generally have vinyl backing that resists denting better than felt. To improve the tear resistance and toughness of layered flooring, some manufacturers laminate an additional layer between the core layer and the backing.
  • Core layer. This is a foam interlayer that gives the material its resilience and resistance to denting. The color and pattern are either printed on this layer or “inlaid.” With inlaid construction, the color and pattern run through the material from the wear layer to backing, making it less prone to show a small nick in the surface.
  • Wear layer. The top layer protects the flooring from wear and is generally either clear vinyl or a more durable urethane (PUR) finish, sometimes enhanced with aluminum oxide or other additives to increase wear resistance. Many finishes are marketed as “nowax,” but these are not maintenance-free and require periodic application of an acrylic dressing. Lower gloss finishes are recommended for high-traffic areas.

Better quality vinyl floors tend to be thicker overall and have a thicker and higher-quality wear layer. As the wear layer gets abraded from dirt and grime, it becomes duller and harder to clean. T

he thickness of the wear layer can range from 5 to 25 mils, and the flooring thickness from about 1/16-inch to 1/8-inch. Better quality products offer better resistance to stains and scratches than lower-end floors, and some of the top quality floors are guaranteed not to rip or permanently dent.

How to Select & Install Solid Vinyl Floor Tiles: Solid Vinyl, VAT, VCT

Vinyl Flooring Products 1900 - 1986 May Contain Asbestos

Solid vinyl floor tiles from the 1960's typically contain asbestos (C) Daniel Friedman

Similar to inlaid sheet vinyl, the color and pattern in solid vinyl tiles run through the full thickness of the tile, making them very durable. Because the color and pattern extend through the tile, they do not wear away with heavy use, but choices are limited.

Our photo (left) shows cork-pattern solid vinyl floor tiles from the 1960's. Typically vinyl floor tiles, or VAT (vinyl-asbestos tile) from this era contain asbestos, and special procedures are required if the floor is to be demolished.

See ASBESTOS FLOOR TILE IDENTIFICATION and
ASBESTOS FLOOR TILE IDENTIFICATION PHOTOS by YEAR and
if your building contains these products, see also ASBESTOS FLOORING HAZARD REDUCTION

Modern solid vinyl tiles are cut from a solid block of material and come with a low-gloss finish.

One type, vinyl composition tile or VCT, is essentially the same product as solid vinyl, but with other binders and fillers. Both types require waxing and buffing, both to seal any gaps between tiles and to create an easy-to-clean surface.

Armstrong Excelon Vinyl Tile (C) Daniel FriedmanAs we detail at ASBESTOS FLOOR TILE IDENTIFICATION PHOTOS by YEAR, depending on the age of manufacture, some resilient flooring products used asbestos as a primary ingredient also see Asphalt & Vinyl Floor Tile History). s.

Contemporary resilient flooring products such as the vinyl floor tile shown at left do not contain asbestos however.

At left is a photo of Armstrong Excelon Vinyl Floor tile, acontemporary, popular resilient floor covering, sold in 70 colors at retail outlets including Home Depot stores, this modern resilient floor tile does not contain asbestos. [Click any image to see an enlarged, detailed version]

A catalog of floor tile identification photographs for products that contained asbestos, 1952 - 1980, is provided below at Armstrong Vinyl-Asbestos Floor Tile Photo ID Catalog - 1952 - 1986.

And at Armstrong flooring history we provide a history of Armstrong flooring and links to company information.

Below our photo shows a color chart for contemporary Armstrong vinyl floor tiles.

Vinyl Floor Tile Installation Procedure

Armstrong Excelon floor colors (C) Daniel Friedman 2011Vinyl flooring can be installed over approved wood-based underlayments, dry concrete, or existing vinyl or linoleum if it is in good condition, clean, and free of wax or grease.

However, any imperfection in the underlayment will telegraph through the finished floor, so if there are any questions, it is best to install new underlayment.

Most problems with vinyl are caused by problems with the underlayment, such as nail pops and swelling or delamination due to moisture. Adhesive failures at edges or seams can also be a problem.

To avoid these types of problems, use only underlayments and adhesives that are recommended by the flooring manufacturer.

Also, if possible, avoid seams—most sheet vinyl comes in 6- and 12-foot rolls, so many rooms can be done without a seam. If seams are required, darker colors and textured pattern are preferable and help hide dirt and scuff marks as well. All seams should be sealed with an approved sealer to keep dirt out and to keep water from penetrating and undermining the adhesive bond.

Guide to Installing Vinyl Floor Tiles over Concrete

If installing over a concrete slab, make sure it has a proper vapor barrier and has cured for at least 60 days. A concrete sealer is recommended. Existing slabs should be wire brushed, swept clean, and primed with an approved primer before gluing down resilient flooring.

Acclimatization Requirements for Vinyl Tile Floors

Because vinyl shrinks and expands with room temperature, it should be allowed to adjust to the room temperature before installation. In general, the room should be heated or cooled to its normal temperature and the vinyl allowed to acclimate for 24 hours.

Underlayments for Vinyl Floor Tile Systems

For a problem-free floor, sheet vinyl must be installed over a smooth, hard, and dry surface approved for use with vinyl.

  • Plywood underlayment for floor tiles: The most reliable underlayment, accepted by all vinyl flooring manufacturers, is sanded plywood with solid inner plies (no voids) that resist denting or puncturing. This is usually either designated “Underlayment with sanded face” or “C-C Plugged with sanded face.” (Other possible grades include “Plugged crossbands under face” or “Plugged inner plies”). Avoid plywood with plastic or resin fillers on the surface, as these may stain the vinyl.
  • Lauan underlayment for floor tiles. Type 1 exterior-grade lauan plywood is sometimes used as an underlayment and is approved by some vinyl flooring manufacturers. If using lauan, use the best grade available, which is often labeled B-B.
  • Particleboard underlayment for floor tiles. This is discouraged by most manufacturers but is sometimes used in areas with limited exposure to moisture, since particleboard has the potential to swell at edges if wet. Also, the particleboard surface can tear when installers pull back the vinyl to spread adhesive at seams.
Figure 5-16: (C) J Wiley, S Bliss

Make sure the subflooring is dry before installing the underlayment.

Use minimum1/4-inch-thick panels so that the underlayment plus subfloor is at least 1 inch thick.

Stagger joints in the underlayment so they are offset from joints in the floor sheathing by at least 2 inches (see Figure 5-16).

Most flooring manufacturers specify a 3 1/2-inch gap between sheets, filled with a quick-setting latex-based cementitious filler. The filler restrains the edges of the underlayment and helps prevent ridging from movement or the absorption of flooring adhesive at panel edges.

The nailing schedule for resilient flooring underlayment is shown in Table 5-7 below. Fasteners should approximately equal the thickness of the underlayment and subfloor and should not be driven into the framing.

Table 5-7: Table of nailing requirements for resilient flooring (C) J Wiley, S Bliss

Many contractors prefer staples to nails, because they do not leave dimples in the underlayment. Before using staples, however, make sure that they are approved by the resilient-flooring manufacturer.

Nails should be ring-shank or spiral-shank and driven flush or just below the surface, but the heads should not be filled.

Other holes, gaps, and voids should be filled with a latex-based cementitious filling compound before laying the floor.

 

Natural Alternatives to Vinyl Floors: Cork Floors

Cork floor, Vassar College (C) Daniel FriedmanHomeowners who want a resilient floor covering but are looking for an alternative to vinyl should consider the new cork products as well as traditional linoleum, which is enjoying a comeback in residential applications.

Cork has a number of desirable attributes for a flooring material: its air-filled, watertight cells are strong, soft to walk on, and insulating, making it a good choice over a concrete slab.

To make it into flooring, manufacturers grind up the cork, mix it with a chemical binder, bake the material, and slice it into sheets. Cork flooring products range in thickness from 3/16 to 7/16- inch for some laminated products.

Details about cork flooring are at CORK FLOORING

Most cork flooring is sold as tiles and installed with adhesive, similarly to other resilient tiles. Tiles are available either unfinished or prefinished with carnauba wax or a more durable polyurethane or acrylic coating. Tiles tend to have natural color variation and can be purchased in light, medium, or dark tones.

Guide to Modern Linoleum Floors

Antique sheet flooring Justin Morrill Smith House VT (C) Daniel FriedmanFor the last 50 years or so, linoleum has been used almost exclusively in commercial settings, but it is making a comeback in residential settings, due largely to its use of all-natural ingredients and reputation for durability.

Our photo (left) shows antique sheet flooring found in a home built in th3 1800's.

Details about linoleum flooring are at LINOLEUM & SHEET FLOORING

Linoleum is made by boiling oil to form a thick cement paste that is mixed with pine rosin, wood flour, and other fillers such as clay or limestone to make a durable, resilient sheet flooring that wears well and resists indentation.

The backing is typically jute fabric, a natural fiber. Other than relatively minor initial off-gassing from the linseed oil base, linoleum is considered nontoxic by most healthy-house advocates. It is also naturally antimicrobial and anti static, making it well suited for hospitals, schools, and rooms with electronic equipment. If well maintained, a linoleum floor can provide a 20- to 30-year service life.

In response to new demand for the product in recent years, manufacturers have responded with a wide variety of solid and marbleized colors and attractive checkered patterns, available in sheet form as well as 19x19-inch tiles that can be mixed to create borders and other designs. Unlike vinyl, linoleum colors go all the way through the product, making scratches and wear spots less noticeable than on vinyl. Also, scratches, cigarette burns, and other surface wear can be removed with steel wool or a nylon abrasive pad and buffed out.

However, since linoleum does not have a separate wear layer like vinyl flooring and is slightly porous, it requires somewhat more maintenance than vinyl. Applying a sealer or polish to the new floor will help it resist stains and make it easier to clean. Also, portions of a linoleum floor not exposed to light will tend to darken or yellow due to the natural oxidation of the linseed oil base. This coloration will disappear upon exposure to light, and the original linoleum color will be restored, or “bloom.”

All linoleum flooring is now manufactured in Europe. The largest supplier in the United States is European-based Forbo Linoleum, Inc., but U.S.-based flooring companies such as Armstrong are beginning to offer linoleum products as well. A unique floating linoleum plank floor that can be installed with or without glue is available from Nova Distinctive Floors.

-- Adapted with permission from Best Practices Guide to Residential Construction.

Resilient Flooring Manufacturers List

Congoleum www.congoleum.com Vinyl sheet flooring and tiles

Domco (division of Domco Tarkett Group) www.domco.com Vinyl sheet flooring and tiles

Forbo www.forbo-flooring.com Linoleum sheet and tiles

Mannington Mills www.mannington.com Vinyl sheet flooring and tiles

Nova Distinctive Floors www.novafloorings.com Laminated linoleum surface over fiberboard and cork planks, floating installation

Tarkett www.tarkettna.com Vinyl sheet flooring and tiles

Cork Flooring Manufacturers & Sources

American Cork Products Co. www.amcork.com Prefinished parquet tiles and floating floor planks

Amorim Revestimentos (formerly Ipocork) www.wicanders.com Floating or glue-down laminated cork tiles with UV-acrylic or oil finish

BHK of America www.bhkuniclic.com Snap-together, no-glue, laminated cork flooring with UV-acrylic finish

Expanko Cork Inc. www.expanko.com Cork tiles with wax or polyurethane finish

Korq Inc. (212) 758-2593

Natural Cork www.naturalcork.com Glue-down cork tiles and floating laminated planks with UV-cured acrylic finish

Nova Distinctive Floors www.novafloorings.com Laminated cork planks with glue-down and floating click-lock installation

WECork www.wecork.com Cork tiles, sheets, and floating floors

Industry & Trade Associations for Flooring Products

American Lighting Association www.americanlightingassoc.com

Association of the Wall and Ceiling Industries www.awci.org

Carpet and Rug Institute (CRI) www.carpet-rug.org

Drywall Finishing Council www.dwfc.org

Forest Stewardship Program www.fscus.org

FloorFacts www.floorfacts.com

The Gypsum Association www.gypsum.org

National Oak Flooring Manufacturers Association (NOFMA) www.nofma.com

National Wood Flooring Association www.woodfloors.org

Painting and Decorating Contractors of America www.pdca.org Smartwood/Rainforest Alliance www.smartwood.org

-- Adapted with permission from Best Practices Guide to Residential Construction.

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