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More Information

Expanded metal lath stucco (C) Daniel Friedman Stucco Wall Recipes & Stucco Application Methods
InspectAPedia®  -      

  • Stucco recipes
  • Three-coat stucco installation details: the stucco scratch coat, stucco brown coat, stucco finish coat
  • Metal lath based stucco wall installation
  • Questions & answers about how to mix wall stucco: recipes & application methods

Recipes for mixing stucco wall coatings: this article discusses recipes or mixes to prepare traditional stucco and includes details of how stucco is applied to a building surface.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

© Copyright 2012 InspectAPedia.com, Daniel Friedman, Steve Bliss, Wiley & Sons, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Stucco Recipes & Stucco Mixtures

Expanded metal lath stucco (C) Daniel FriedmanThis article series discusses best practices construction details for building exteriors, including water and air barriers, building flashing products & installation, wood siding material choices & installation, vinyl siding, stucco exteriors, building trim, exterior caulks and sealants, exterior building adhesives, and choices and application of exterior finishes on buildings: paints, stains. This article series includes excerpts or adaptations from Best Practices Guide to Residential Construction, by Steven Bliss, courtesy of Wiley & Sons.

Readers should see STUCCO WALL METHODS & INSTALLATION, and also SIDING EIFS & STUCCO and STUCCO PAINT FAILURES and also may want to review POLYISOCYANURATE FOAM INSULATION. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.

Our page top photo shows exposed metal lath in the stucco exterior of a poorly-finished home in New York. It looks as if the top coat of stucco may have not been applied at all.

Stucco is a mixture of Portland cement, sand, and water, with a little lime or a plasticizer added for workability. A proper mixture has good tensile strength and weather resistance and the ability to bond well to the mesh or substrate. It is also easy to trowel on and resists sagging. In cold climates, it must also have freeze-thaw durability, usually obtained by using air-entrained plaster.

The cement base can be masonry cement, plastic cement, or Portland cement, which may have air-entraining additives. Do not add lime or a plasticizer to masonry cement or plastic cement since these already contain plasticizers. While approximate proportions are well established, the right mix for a job depends on the weather exposure of the wall and weather conditions during application (see Table 1-9).

Table 1-9: Stucco Base Coat Mixes (C) Wiley and Sons, S Bliss

Other than the right proportions, the keys to a good stucco mix are clean, good quality sand and clean potable water. Since sand makes up about 97% of the stucco mixture by volume, it is critical to use good sand.

The sand used to prepare stucco should be free of vegetable matter, loam, clay, silt, and soluble salts and should conform to ASTM C897, which designates the distribution of particle sizes (gradation). Impurities in the sand or water can affect the strength of the mix, and poor grading of the sand will hurt its workability. Salts can cause staining on the finished surface from efflorescence.

Stucco Wall Application Procedure

Stucco can either be hand troweled or blown with a machine. Some stucco contractors use a pump for the base coats but apply the finish coat by hand. Although the mixes are slightly different for the two approaches, both can produce a high-quality finish. In threecoat stucco, the first and second coats are 3/8-inch thick, and the finish coat is 1/8-inch for a total thickness of 7/8 to 1 inch.

Applying the Stucco First or Scratch Coat

Expanded metal lath stucco (C) Daniel Friedman

The first, or “scratch,” coat, which forms the base for the next two coats, should completely encase the reinforcement.

While still wet, the plaster is scored horizontally with a special metal rake or trowel to create a good mechanical bond with the second coat (vertical scratching promotes cracking at studs).

For proper curing, the scratch coat needs to be kept moist by misting or fogging with water for 48 hours.

Except in very moist weather, misting should start as soon as the freshly applied stucco lightens in color and be repeated at the start and end of each day until the second coat goes on.

Applying the Stucco Wall Brown Coat

Plaster layer (C) Daniel FriedmanThe second, or “brown,” coat should go on as soon as the first coat is hard enough to accept the second coat without cracking, but at least 48 hours later, according to the IRC.

The second coat fills any cracks in the scratch coat, and the additional sand in the brown coat helps prevent new shrinkage cracks. Whether it is hand troweled or machine-applied, it must be leveled with a straightedge (“rodded”) and floated to produce an even surface for the final coat.

A short delay between the first and second coat helps to create a good bond between the two and strengthens the scratch coat by rewetting it for a more complete cure.

Any cracks larger than 1 1/16-inch in the brown coat should be patched before the top coat goes on. In the Southwest, where adobe is popular, the brown coat is often steel troweled for an adobe look and serves as the final coat.

Applying the Stucco Wall Finish Coat

After the second coat is allowed to cure for a minimum of 7 days (14 will allow a more complete cure), the top coat is applied to provide the finish color and texture. Many contractors now use premixed color coats, some with acrylic additives to increase water resistance and flexibility.

Creating a uniform color and texture requires a skilled applicator, uniform mixing, favorable weather (avoid direct sun), and a uniform substrate without variations in texture or water absorption. Problems in the substrate will tend to show through the thin finish coat. It is best to do an entire side of the building in one batch with no cold joints. A modest amount of color variation is considered part of the character of traditional stucco, but too much is a sign of substandard work.

A certain amount of shrinkage cracking is also inevitable in stucco exteriors. Application over wood-frame construction results in more cracking than over concrete block or other more stable substrates.

Coarse textures in the finish will tend to hide the cracks better than smooth finishes. Even under the best of conditions, small shrinkage cracks of less than 1/16-inch will occur in the finished stucco and are to be expected. Generally these do not leak or indicate substandard work.

-- Adapted with permission from Best Practices Guide to Residential Construction.

Expanded Metal Lath Supporting Exterior Stucco: Details

At below left we show a cut-cross-section of a steel-lath supported exterior wall on a Minneapolis, MN. home. Our photo at below right shows the marks left by metal lath on felt paper that had been used as a building sheathing wrap on the same home. These details were exposed during construction work for an addition. Details about interior stucco or plaster and additional photos and information about the use of expanded metal lath are at PLASTER TYPE IDENTIFICATION

Plaster lath board (C) Daniel Friedman Plaster lath board (C) Daniel Friedman

Also see

  • ASTM C 842
  • ASTM C 841 Metal Lath or gypsum lath installation
  • Lath & Plaster Systems, 092300/NGC, National Gypsum Lath and Plaster Systems, National Gypsum Corporation, 800-628-4662 describing National Gypsum's Kal-Kore brand plaster base
  • Gypsum Construction Guide, National Gypsum Corporation
  • Metal Lath Specifications, Specification for metal lath and accessories, Lath and Plaster from Amico, a lath and plaster accesory producer.

Exterior Insulation and Finish Systems (EIFS) Resources & Suppliers

Dryvit Systems www.dryvit.com

Parex www.parex.com

Senergy www.senergyeifs.com

Sto Corp. www.stocorp.com

-- Adapted with permission from Best Practices Guide to Residential Construction.

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Technical Reviewers & References

  • InspectAPedia.com® - Daniel Friedman - Publisher & Editor.
  • Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education. Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com.
  • InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
  • Critique, contributions wanted: Contact Us to suggest corrections or additions to articles at this website, and if you wish, to receive online listing and credit as a contributor. Particular thanks are due to the many experts and also consumers who read and critique technical articles at InspectAPedia.com.
  • Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

SIDING EIFS & STUCCO
  STUCCO EIFS DRAINAGE SYSTEMS
  SIDING EIFS WALL LEAK POINTS
  STUCCO OVER FOAM INSULATION
  STUCCO WAll FAILURES DUE TO WEATHER
  STUCCO WALL METHODS & INSTALLATION
    STUCCO RECIPES & APPLICATION
    STUCCO THIN COAT APPLICATION
  SIDING EIFS STUCCO FAILURES DUE TO WEATHER
  SIDING EIFS STUCCO PAINT FAILURES

  • Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education. Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com.
  • Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
  • Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. (416) 964-9415 1-800-268-7070 info@carsondunlop.com. Thanks to Alan Carson and Bob Dunlop, for permission to use illustrations from their publication, The Illustrated Home which illustrates construction details and building components. Carson Dunlop provides home inspection education including the ASHI-adopted Home Inspection Training Program (home study course), publications such as the Home Reference Book, report writing materials including the Horizon report writer, and home inspection services. Alan Carson is a past president of ASHI, the American Society of Home Inspectors.
  • Paul Galow - technical consultant on networking, LAN design, applications support. Galow Consulting Services, 914-204-1749, email: paulgalow@galowconsulting.com
  • John Rudy, Advantage Home Inspections, Flemington N.J. 08822 home inspector, 908-806- 6364, Home, Radon & Termite Inspections, Central & Parts of North New Jersey, email: jonadvantage1@yahoo.com
  • Malco® Products siding tools are available from that company, including the SideSwiper II SRT2 discussed at Malco's website. Websearch 09/07/2010 http://malcoproducts.com/product/roofing-siding-gutter/siding-vinyl/siding-tools-vinyl/sideswiper-ii. Malco also produces other vinyl siding repair tools such as aprons, awls, hole punches, saw blades, and tools for for fiber cement products including power-assisted cutters
  • Parmetol, a wood preservativerecommended by the manufacturer was used as a fungicidal additive to paint on the Blue Poplar wood sculpture in Amsterdam, by artist Mari Shields [ - art conservation consult DJF-artist MS 2010]
  • "Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
  • "Flashing: the plain solution to leaky walls", Thomas E. Remmele, Manager, Technical Services, Sto Corporation, Building Standards, November/December 1999 p. 21-25.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
  • Decks and Porches, the JLC Guide to, Best Practices for Outdoor Spaces, Steve Bliss (Editor), The Journal of Light Construction, Williston VT, 2010 ISBN 10: 1-928580-42-4, ISBN 13: 978-1-928580-42-3, available from Amazon.com
  • The Journal of Light Construction has generously given reprint permission to InspectAPedia.com for this article. All rights and contents are ©Journal of Light Construction and may not be reproduced in any form.
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