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More Information

Stucco window sill leaks (C) Daniel Friedman Thin-Coat Stucco: 1-Coat & 2-Coat Stucco Exterior Wall Specifications
InspectAPedia®  -      

  • Stucco building exteriors
  • One-coat stucco exterior wall specifications
  • Two-coat stucco exterior wall specifications
  • Thin coat stucco wall systems & installation
  • The role of weather, moisture, temperature, cleaning, in stucco wall success or failure and stucco wall painting problems
  • Questions & answers about the installation & specifications for one-coat or two -coat thin stucco applications on exterior building walls.

This article discusses the specifications for thin-coat stucco building exterior wall installation. This article series discusses best practices construction details for building exteriors, including water and air barriers, building flashing products & installation, wood siding material choices & installation, vinyl siding, stucco exteriors, building trim, exterior caulks and sealants, exterior building adhesives, and choices and application of exterior finishes on buildings: paints, stains.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

© Copyright 2012 InspectAPedia.com, Daniel Friedman, Steve Bliss, Wiley & Sons, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Thin-Coat Stucco Specifications

Thin coat stucco installation (C) Daniel FriedmanThis article series includes excerpts or adaptations from Best Practices Guide to Residential Construction, by Steven Bliss, courtesy of Wiley & Sons.

Readers should see STUCCO WALL METHODS & INSTALLATION, and also SIDING EIFS & STUCCO and STUCCO PAINT FAILURES and also may want to review POLYISOCYANURATE FOAM INSULATION.

In an effort to speed up stucco application time and simplify the process, several manufacturers have introduced proprietary thin-coat stucco systems variously referred to as one-coat, two-coat, thin-coat, or fiberglass-reinforced stucco.

Our photo of a thin-coat stucco wall being constructed (left) was at a Barnes and Noble bookstore in Poughkeepsie, NY.

All these systems apply a single base coat and a top coat with a total thickness of 2/8 to 1/2-inch, compared to  7/8 to 1 inch for traditional three-coat stucco. The thinner finish weighs from 5 to 6 pounds per square foot, compared to 9 pounds for three-coat, and it is cost-competitive with traditional stucco.

Like traditional three-coat stucco, thin-coat is applied over wire mesh or expanded metal lath by hand or pump. It is backed up by a waterproof drainage plane consisting of Grade D building paper, integral flashings, and a weep screed along the top of the foundation to drain away any trapped water.

Some manufacturers, such as United States Gypsum, have introduced hybrid systems in which the stucco is applied to a cementitious board rather than to wire mesh. The advantage is that cement board is impervious to moisture. The drainage plane, and in some cases a layer of foam insulation, lies behind the cement board.

Thin Coat Stucco Application Procedure

Stucco wall damage from weed whacker (C) Daniel FriedmanThe base coat in thin-coat systems has acrylic polymers and chopped fiberglass added to increase its strength and resistance to shrinkage cracking and to freeze-thaw cycles.

The base coat is premixed with only sand and water added at the job site. Most contractors using these systems apply an elastomeric color coat, similar to a thick acrylic paint with fine aggregate, and formulated to bridge small gaps less than 1/16-inch.

This produces a smoother finish that is more water- and stain-resistant and less prone to cracking than a traditional stucco. The top coat can also be a traditional cement stucco finish.

Most of these systems require a 24- to 48-hour moist cure and a total of six or seven days of curing before the top coat is applied. Some require a primer for acrylic finishes.

Our thin-coat stucco wall damage photo (above-left) shows the vulnerability of this system to damage by common events at or around a building: in this case the use of a weed-whacker to trim growth close to the building wall. This EIFS installation is also installed so close to the ground as to invite insect attack on the structure.

Also see Insects & Foam Insulation.

Pros and Cons of Alternative Stucco Systems

Stucco window sill leaks (C) Daniel FriedmanTo their credit, properly applied onecoat systems are more waterproof and less prone to shrinkage cracking than traditional stucco. It is easier to obtain a uniform color and texture with the synthetic color coat than with a traditional cementitious finish coat.

Whether a customer prefers the uniform color of a synthetic finish or the more muted and variable color of cement stucco is a matter of taste.

Our photo of a leaky stucco window sill on a New York home (left) shows a damaged, leaky sill where plastic mesh was used as a modern substitute for expanded metal lath.

On the downside, one-coat systems are less impact resistant than traditional three-coat stucco. And with a thickness of only 3/8-inch, one-coat systems are less able to hide irregularities in the framing and are more likely to have thin spots that are prone to problems.

Also, one-coat stucco systems are not completely waterproof. Over time, water will find its way in at joints, penetrations, or cracks, and the synthetic stucco will be slower to dry out than the more permeable traditional stucco.

Finally, each system is proprietary and must be installed according to the manufacturer’s approved specs and details, which vary from system to system. Otherwise, warranties are voided and code approvals, which are based on building code evaluation reports, are invalid. For both reasons, contractors should avoid mixing and matching components from different thin-coat systems.

-- Adapted with permission from Best Practices Guide to Residential Construction.

Exterior Insulation and Finish Systems (EIFS) Resources & Suppliers

Dryvit Systems www.dryvit.com

Parex www.parex.com

Senergy www.senergyeifs.com

Sto Corp. www.stocorp.com

Construction Sealant (Caulks) Suppliers & Products

Chemrex www.chemrex.com

Polyurethanes and other high-performance sealants

DAP www.dap.com

Acrylic latex caulks

Dow Corning Sealants www.dowcorningsealants.com

Silicone sealants

GE Silicones www.gesilicones.com Silicone sealant

Geocel Corp www.geocelusa.com Acrylic latex, tripolymer, copolymer, Kraton, and clear sealants

Macklanburg-Duncan www.mdteam.com Acrylic latex sealants

OSI Sealants Inc www.osisealants.com Polyseamseal PVA-based caulk. Pro Series includes latex, polyurethane, and Kraton sealants.

www.phenoseal.com Phenoseal vinyl adhesive caulk

Red Devil www.reddevil.com Acrylic, silicone, and butyl sealants

Sashco Sealants www.sashco.com Big Stretch and Mor-Flexx water-based sealants, Lexel Kraton sealant

Sika Corp www.sikaconstruction.com Complete line of Sikaflex polyurethane-based sealants, butyl sealant

Tremco Inc. www.tremcosealants.com High-performance, architectural-grade sealants,

UGL www.ugl.com Acrylic latex caulks

White Lightning www.wlcaulk.com Tripolymer, butyl, polyurethane, silicone, elastomeric, and other high-performance sealants

-- Adapted with permission from Best Practices Guide to Residential Construction.

Questions & Answers regarding this article

Questions & answers about the installation & specifications for one-coat or two -coat thin stucco applications on exterior building walls. .

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Technical Reviewers & References

  • InspectAPedia.com® - Daniel Friedman - Publisher & Editor.
  • Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education. Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com.
  • InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
  • Critique, contributions wanted: Contact Us to suggest corrections or additions to articles at this website, and if you wish, to receive online listing and credit as a contributor. Particular thanks are due to the many experts and also consumers who read and critique technical articles at InspectAPedia.com.
  • Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

SIDING EIFS & STUCCO
  STUCCO EIFS DRAINAGE SYSTEMS
  SIDING EIFS WALL LEAK POINTS
  STUCCO OVER FOAM INSULATION
  STUCCO WALL METHODS & INSTALLATION
    STUCCO RECIPES & APPLICATION
    STUCCO THIN COAT APPLICATION
  SIDING EIFS STUCCO FAILURES DUE TO WEATHER
  SIDING EIFS STUCCO PAINT FAILURES

  • Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education. Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com.
  • Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
  • Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. (416) 964-9415 1-800-268-7070 info@carsondunlop.com. Thanks to Alan Carson and Bob Dunlop, for permission to use illustrations from their publication, The Illustrated Home which illustrates construction details and building components. Carson Dunlop provides home inspection education including the ASHI-adopted Home Inspection Training Program (home study course), publications such as the Home Reference Book, report writing materials including the Horizon report writer, and home inspection services. Alan Carson is a past president of ASHI, the American Society of Home Inspectors.
  • Paul Galow - technical consultant on networking, LAN design, applications support. Galow Consulting Services, 914-204-1749, email: paulgalow@galowconsulting.com
  • John Rudy, Advantage Home Inspections, Flemington N.J. 08822 home inspector, 908-806- 6364, Home, Radon & Termite Inspections, Central & Parts of North New Jersey, email: jonadvantage1@yahoo.com
  • Malco® Products siding tools are available from that company, including the SideSwiper II SRT2 discussed at Malco's website. Websearch 09/07/2010 http://malcoproducts.com/product/roofing-siding-gutter/siding-vinyl/siding-tools-vinyl/sideswiper-ii. Malco also produces other vinyl siding repair tools such as aprons, awls, hole punches, saw blades, and tools for for fiber cement products including power-assisted cutters
  • Parmetol, a wood preservativerecommended by the manufacturer was used as a fungicidal additive to paint on the Blue Poplar wood sculpture in Amsterdam, by artist Mari Shields [ - art conservation consult DJF-artist MS 2010]
  • "Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
  • "Flashing: the plain solution to leaky walls", Thomas E. Remmele, Manager, Technical Services, Sto Corporation, Building Standards, November/December 1999 p. 21-25.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
  • Decks and Porches, the JLC Guide to, Best Practices for Outdoor Spaces, Steve Bliss (Editor), The Journal of Light Construction, Williston VT, 2010 ISBN 10: 1-928580-42-4, ISBN 13: 978-1-928580-42-3, available from Amazon.com
  • The Journal of Light Construction has generously given reprint permission to InspectAPedia.com for this article. All rights and contents are ©Journal of Light Construction and may not be reproduced in any form.
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