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EXTERIORS of buildings

AGE of a BUILDING - how to determine
BEST CONSTRUCTION PRACTICES GUIDE
BUILDING SAFETY HAZARDS GUIDE
BUILDING SETTLEMENT

CHIMNEY INSPECTION DIAGNOSIS REPAIR
CONDENSATION or SWEATING PIPES, TANKS
COOLING LOAD REDUCTION by ROOF VENTS
Cracks, Checking or Splitting Beams & Log Homes
CRAWL SPACES

DECK & PORCH CONSTRUCTION
Deck Construction Best Practices
  Deck Beams & Girders
  Deck Piers & Posts
  Deck & Porch Connections: Ledger Boards
  Deck Framing Tables, Spans
  Deck Flashing at Building
  DECK FLOOR & STEP CUPPING
  Deck Board Gaps, Spacing Guide
  Deck & Porch Steps or Stairs
  Deck & Porch Railings
  Deck & Porch Products, Manufacturers
  FRAMING CONNECTORS & JOIST HANGERS
  FRAMING FASTENERS, NAILS, SCREWS, & HIDDEN
  Finishes, Coatings, Stains for Decks
  Porch Construction & Porch Screening
  Preservative-Treated Framing Lumber
  Rooftop Deck Construction
  Rot-Resistant Deck Lumber & Flooring
  Synthetic Deck Lumber: Composite, Plastic, Vinyl
DECK COLLAPSE Case Study
DECK FINISHES COATINGS PRESERVATIVES
DECK FLASHING LEAKS, ROT Case Study
DECKS, ROOFTOP CONSTRUCTION

DEBRIS STAINING on ROOFS
DEFINITIONS of Mobile Home, Doublewide, Modular, Panelized
DEFINITIONS of ENGINEERED WOOD OSB LVL etc
DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE
DISASTER BUILDING INSPECTION & REPAIR SAFEY

EARTHQUAKE DAMAGED FOUNDATIONS
ENERGY SAVINGS in buildings
ENGINEERED WOOD Flooring
ENGINEERED WOOD Products

FIRE DAMAGE vs MOLD DAMAGE
FLOOD DAMAGE ASSESSMENT, SAFETY & CLEANUP
FOUNDATION BULGE or LEAN MEASUREMENTS
FOOTING & FOUNDATION DRAINS
FOUNDATION CRACKS & DAMAGE GUIDE
FOUNDATION WATERPROOFING
FRAMING DAMAGE, INSPECTION, REPAIR
FRAMING DETAILS for BETTER INSULATION
FRAMING DETAILS for DOUBLE WALL HOUSES
FRAMING CONNECTORS & JOIST HANGERS
FRAMING FASTENERS, NAILS, SCREWS, & HIDDEN
FRAMING & SUBFLOOR for TILE
FRAMING MATERIALS, Age, Types
FRAMING METAL STUD PERFORMANCE
FRAMING METHODS, Age, Types
FRAMING SIZE & Spacing, Age, Types
FRAMING TABLES, SPANS for DECKS
FRENCH DRAINS
FROST HEAVES, FOUNDATION, SLAB
FRT PLYWOOD

I-JOISTS, Wood Roof Floor

LOG HOME GUIDE

MODULAR HOME CONSTRUCTION
MOBILE HOMES, DOUBLEWIDES, TRAILERS
MOISTURE CONTROL in BUILDINGS

Nanomaterials Hazards
NOISE / SOUND DIAGNOSIS & CURE

ODORS GASES SMELLS, DIAGNOSIS & CURE

PORCH CONSTRUCTION & SCREENING
PRE-CUT & KIT HOMES
Preservative-Treated Framing Lumber

RAILINGS, DECK & PORCH
RAILINGS, STAIRWAY
RETAINING WALL DESIGNS, TYPES, DAMAGE
RETAINING WALL GUARD RAILINGS
ROT, FUNGUS, TERMITES
ROT, TIMBER FRAME

SEARS KIT HOUSES
SHEATHING, Gypsum board
SHEATHING Homasote & Other Board
SHEATHING, OSB
SHEATHING, Plywood
SHEATHING, FOIL FACED - VENTS
SINKHOLES, WARNING SIGNS
STAIRS, RAILINGS, LANDINGS, RAMPS
STONE CLEANING METHODS
STRESS SKIN INSULATED PANELS
STUCCO WAll FAILURES DUE TO WEATHER
STUCCO WALL METHODS & INSTALLATION
STUCCO OVER FOAM INSULATION
STUCCO PAINT FAILURES
SURFACE GRADING, SITE DRAINAGE

TERMITES, ROT
THERMAL EXPANSION of MATERIALS
THERMAL MASS in buildings
TRIM, EXTERIOR CHOICES, INSTALLATION
TRIM, INTERIOR INSTALLATION
TRUSS UPLIFT, ROOF
TRUSSES, Floor & Roof

VAPOR BARRIERS & CONDENSATION in BUILDINGS
VENTILATION in buildings
VINYL Siding or PLASTIC Window ODORS in buildings
VINYL CHLORIDE HEALTH INFO

WALL SIDING TRIM & FINISHES
WALL FINISHES INTERIOR
WATER BARRIERS, EXTERIOR BUILDING
WATER ENTRY in buildings
WIND ENERGY SYSTEMS
WIND TURBINES & LIGHTNING
WINDOWS & DOORS
WINTERIZE A BUILDING
WOOD Burning Heaters Fireplaces Stoves

More Information

Figure 4-1: Photo of decay-resistant deck construction  (C) J Wiley, S Bliss Guide to Synthetic Boards for Deck Construction
InspectAPedia®  -      

  • Synethetic deck board choices for deck floors & Porches
  • Composite wood-plastic decking: Trex®, Boardwalk®, ChoiceDec®
  • Hollow-profile deck board choices: WeatherBest®,TimberTech®
  • Vinyl & Plastic deck board options
  • Rot-resistant deck board choices
  • Photos of composite fiber deck snafu and collapse

This article explains the selection and use of alternative deck and porch floor products such as Trex®, TimberTech®, wood-plastic composites, and plastic or vinyl decking products.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

This article series discuss best porch & deck construction practices, including choice of framing materials, decking or flooring choices & installation, how to select and use deck and porch structural and flooring fasteners, actual deck & porch framing construction details & connections, deck joist & beam span tables, how to build leak-proof rooftop decks, construction of covered & screened porches, deck & porch railing construction & materials, choices of finishes and stains for decks & porches, and past & current deck lumber preservative treatments with related health & environmental concerns. This article series includes excerpts or adaptations from Best Practices Guide to Residential Construction, by Steven Bliss, courtesy of Wiley & Sons. Also see our review of that book.

© Copyright 2012 InspectAPedia.com, Daniel Friedman, Steve Bliss, Wiley & Sons, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Synthetic Decking for Deck & Porch Floors

Manufacturers have introduced a wide range of synthetic decking products, most of which promise woodlike appearance and low or no maintenance. Most fall into a few categories discussed below, but each has unique characteristics and installation requirements. In all cases, review the product specifications and, if possible, look at an installation before purchasing.

Wood-Plastic Composites for Decks & Porches

Decking materials made from wood fiber with polymer resin have been in use for over a decade and have generally established a strong track record.

Figure 4-2: Decay-resistant wood-plastic comosite decking  (C) J Wiley, S Bliss

Many composite deck materials, like Trex®, use a high percentage of recycled materials.

Most wood-plastic composite deck boards have a solid profile and are sold in sizes that match and install like standard wood decking.

The oldest solid composite decking on the market is Trex®, but competitors now include Boardwalk® (Certainteed), ChoiceDec® (Weyerhauser), and products from several smaller manufacturers (see Figure 4-2 at left).

Other synthetic decking products are extruded into a hollow 2x6 profile, such as WeatherBest® (Louisiana Pacific) and TimberTech® (TimberTech Ltd.).

Figure 4-3:  Hollow profile synthetic decking (C) J Wiley, S Bliss These are generally lighter and stiffer than the solid materials, allowing spans up to 24 inches. These typically fit together in a tongue-and-groove fashion, have built-in drainage systems, and use proprietary fasteners.

End caps and other accessories are used to trim out these products, and some include a modular railing system (Figure 4-3).

In general, composite decking materials are dimensionally stable, impervious to the elements, and can be worked more or less like wood. The solid products are installed like wood decking. Special screws designed for composite decking leave a clean hole without dimpling around the screw head.

Most solid products cannot exceed 16-inch on-center framing, and they feel a little bouncy underfoot due to the material’s greater flexibility (low modulus of elasticity) compared to wood. Some have an embossed wood-grain finish that may wear away over time.

With composite decking, no surface treatment is needed. Once the surface weathers, it bears a strong resemblance to weathered wood, but without the customary warping and checking. Although these surfaces are largely impervious to the elements and contain no food source for mold or mildew, manufacturers do point out that a dirty deck can support mold and mildew growth and recommend periodic cleaning with a deck cleaner to prevent this.

Also synthetic decking is vulnerable to oil and grease stains, which can be difficult to remove if not cleaned right away with a degreasing agent.

Vinyl and Other Plastics for Decks & Porches

A variety of manufactured decking systems are aimed at the commercial and do-it-yourself (DIY) markets. Materials include FRP (fiber-reinforced plastic), recycled HDPE (high-density polyethylene), and polyvinyl chloride (PVC).

Most of these products are available in a nominal 6-inch width and have an etched surface to provide traction and a wood-grain appearance. Most products are sold as a complete system with integral fasteners, end caps, and other accessories, making them well suited to the DIY market.

-- Adapted with permission from Best Practices Guide to Residential Construction.

Durability of Synthetic or Composite Decks & Floors: Composite-Fiber Deck Collapse Photos

As our photos show, below, even though synthetic decking material may itself be durable, if the deck is not properly constructed there is risk of rot, and even collapse.

Synthetic deck collapse (C) Daniel Friedman

 

While we knew that this entry deck at an upstate New York home was in bad shape, just how horrible it was was not completely apparent until demolition was begun during a home renovation.

The composite decking shown at left was installed directly over a pre-existing and rotted deck structure - not a smart idea.

Synthetic deck collapse (C) Daniel Friedman

 

This composite deck board photo shows that the deck actually collapsed during work on the structure, revealing rotted wood structure over which the deck boards had been added as a "repair".

Luckily no one was injured.

Don't do this.

Synthetic, Composite, or Plastic Deck & Porch Resources, Products, Manufacturers: Where to Buy

See Deck & Porch Products, Manufacturers for our complete/updated listings of manufacturers of porch & deck products, materials, coatings, fasteners, lumber, tools.

Composite Decking System Suppliers

Certainteed Corp. www.certainteed.com Boardwalk solid composite decking with hidden fasteners and optional railing system

Composite Building Products International www.xtendex.com Xtendex hollow composite decking system with optional railing

Correct Building Products www.correctdeck.com Solid composite decking with hidden fasteners and optional railing system

Fiber Composites www.fibercomposites.com Fiberon solid composite decking and optional railing system

Kadant Composites www.geodeck.com Geodeck hollow composite decking and railing system

Kroy Building Products www.kroybp.com Timberlast solid composite decking with optional hidden fastening system

Louisiana-Pacific Corp www.weatherbest.lpcorp.com. WeatherBest solid composite decking, railings, and accessories

Nexwood Industries Limited www.nexwood.com Hollow composite decking and railing systems

Tendura www.tendura.com TenduraPlank solid tongue-and-groove composite flooring for porches; natural finish or primed for painting

Thermal Industries www.thermalindustries.com Dream Composite solid tongue-and-groove composite decking system with optional vinyl railings

TimberTech Limited www.timbertech.com Floorizon hollow composite decking system, solid composite decking planks, and optional railing system

Trex Company www.trex.com Solid composite decking

Weyerhaeuser Building Products www.choicedek.com ChoiceDeck solid composite lumber and optional railings

Plastic Decking Systems

Kroy Building Products www.kroybp.com Classic Manor embossed vinyl decking with clip system

L.B. Plastics www.lbplastics.com Sheerline interlocking vinyl decking system and deck cladding systems

Renew Plastics www.renewplastics.com Solid recycled high-density polyethylene (HDPE) plastic decking with embossed wood-grain texture

Royal Crown Limited www.royalcrownltd.com Brock Deck and Deck Lok interlocking vinyl decking systems

Thermal Industries www.thermalindustries.com Dream Deck interlocking vinyl decking and railing system

U.S. Plastic Lumber Corp www.carefreexteriors.com Carefree Xteriors recycled plastic HDPE decking with embossed wood grain and optional railings

Metal Decking Systems

FSI Home Products Division www.lockdry.com. LockDry aluminum decking and railing system

Prefabricated Deck & Porch Railing Systems

Avcon Structural Railing Systems www.avconrail.com Thermoplastic and aluminum railings

CertainTeed www.certainteed.com EverNew PVC railing system

Global Dec-K-Ing Systems www.globaldecking.com DEC-K-ING aluminum railing system

DecKorators Inc. www.deckrail.com Decorative aluminum balusters and connectors for wooden railing systems. Also, tempered-glass balusters

Duradek www.duradek.com Durarail powder-coated aluminum railing system and walk-on vinyl decking membrane.

FSI Home Products Division www.railingworks.com Aluminum railing systems

Fypon www.fypon.com Polyurethane railing systems in classic architectural styles

HB&G www.hbgcolumns.net PermaPorch cellular-polyvinyl chloride (PVC) railings and posts reinforced with wood or aluminum; cellular-PVC or aluminum balusters Kroy Building Products www.kroybp.com Classic Manor PVC-railing system

L.B. Plastics www.lbplastics.com Sheerline PVC-railing systems and PVC- post cladding

Royal Crown Limited www.royalcrownltd.com PVC railing system with steel reinforcing

Shakespeare Composites Structures www.armor-rail.com Armor-Rail structural fiberglass (FRP) railing system with turned balusters

Thermal Industries www.thermalindustries.com Dream Rail PVC-railing system with optional tempered glass balusters

U.S. Plastic Lumber Corp. www.carefreexteriors.com Recycled HDPE railing system

Hidden Deck Fastener Suppliers

BEN Manufacturing www.premier1.net/~ben69 Dec-Klips fit between deck planks with prongs into edges; nailed into top of joists; electrogalvanized steel

Blue Heron Enterprises www.ebty.com Eb-Ty UV-resistant polypropylene biscuit fits into slots in edge of decking, screws into top of joist Grabber Construction Products www.deckmaster.com Deckmaster angle bracket screws to side of joist and up into decking; available in galvanized or stainless steel

Simpson Strong-Tie www.strongtie.com DBTC deck ties screw down to top of joist with prongs into edges of decking planks; triple-zinc-coated or stainless steel by special order; disposable plastic driving tool

Spotnails www.spotnails.com Tebo stainless-steel fasteners fit between decking boards with prongs into edges of decking; installed with mallet and proprietary tool

TY-LAN Enterprises Inc. www.shadoetrack.com Shadoe Track angle bracket nailed along top of joist and screws up into bottom of deck boards; available in galvanized, powder-coated, and stainless steel

USP Lumber Connectors www.uspconnectors.com Deck Clip screws into edge of one decking board and locks to next board; requires toenailing one edge of each board

Deck & Porch Industry Associations

American Wood Preservers Association (AWPI) www.awpa.com

California Redwood Association www.calredwood.org

Deck Industry Association www.deckindustry.org

Forest Stewardship Council www.fscus.org Information on certified tropical hardwoods

Rainforest Alliance, Smartwood Program www.rainforest-alliance.org Information on certified tropical hardwoods

Southern Forest Products Association www.sfpa.org

Southern Pine Council www.southernpine.com

Western Wood Products Association www.wwpa.org

Western Wood Preservers Institute www.wwpinstitute.org

-- Adapted with permission from Best Practices Guide to Residential Construction.

see Codes for Stairs for details about stair building codes and specifications.

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Technical Reviewers & References

  • InspectAPedia.com® - Daniel Friedman - Publisher & Editor.
  • Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education. Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com.
  • InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
  • Critique, contributions wanted: Contact Us to suggest corrections or additions to articles at this website, and if you wish, to receive online listing and credit as a contributor. Particular thanks are due to the many experts and also consumers who read and critique technical articles at InspectAPedia.com.
  • Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

DECK & PORCH CONSTRUCTION
Deck Construction Best Practices
  Deck Beams & Girders
  Deck Piers & Posts
  Deck & Porch Connections: Ledger Boards
  Deck Framing Tables, Spans
  Deck Flashing at Building
  DECK FLOOR & STEP CUPPING
  Deck Board Gaps, Spacing Guide
  Deck & Porch Steps or Stairs
  Deck & Porch Railings
  Deck & Porch Products, Manufacturers
  FRAMING CONNECTORS & JOIST HANGERS
  FRAMING FASTENERS, NAILS, SCREWS, & HIDDEN
  Finishes, Coatings, Stains for Decks
  Porch Construction & Porch Screening
  Preservative-Treated Framing Lumber
  Rooftop Deck Construction
  Rot-Resistant Deck Lumber & Flooring
  Synthetic Deck Lumber: Composite, Plastic, Vinyl
DECK COLLAPSE Case Study
DECK FINISHES COATINGS PRESERVATIVES
DECK FLASHING LEAKS, ROT Case Study
DECKS, ROOFTOP CONSTRUCTION

DEBRIS STAINING on ROOFS
DEFINITIONS of Mobile Home, Doublewide, Modular, Panelized
DEFINITIONS of ENGINEERED WOOD OSB LVL etc
DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE
DISASTER BUILDING INSPECTION & REPAIR SAFEY

EARTHQUAKE DAMAGED FOUNDATIONS
ENERGY SAVINGS in buildings
ENGINEERED WOOD Flooring
ENGINEERED WOOD Products

FIRE DAMAGE vs MOLD DAMAGE
FLOOD DAMAGE ASSESSMENT, SAFETY & CLEANUP
FOUNDATION BULGE or LEAN MEASUREMENTS
FOOTING & FOUNDATION DRAINS
FOUNDATION CRACKS & DAMAGE GUIDE
FOUNDATION WATERPROOFING
FRAMING DAMAGE, INSPECTION, REPAIR
FRAMING DETAILS for BETTER INSULATION
FRAMING DETAILS for DOUBLE WALL HOUSES
FRAMING CONNECTORS & JOIST HANGERS
FRAMING FASTENERS, NAILS, SCREWS, & HIDDEN
FRAMING & SUBFLOOR for TILE
FRAMING MATERIALS, Age, Types
FRAMING METAL STUD PERFORMANCE
FRAMING METHODS, Age, Types
FRAMING SIZE & Spacing, Age, Types
FRAMING TABLES, SPANS for DECKS
FRENCH DRAINS
FROST HEAVES, FOUNDATION, SLAB
FRT PLYWOOD

I-JOISTS, Wood Roof Floor

LOG HOME GUIDE

MODULAR HOME CONSTRUCTION
MOBILE HOMES, DOUBLEWIDES, TRAILERS
MOISTURE CONTROL in BUILDINGS

Nanomaterials Hazards
NOISE / SOUND DIAGNOSIS & CURE

ODORS GASES SMELLS, DIAGNOSIS & CURE

PORCH CONSTRUCTION & SCREENING
PRE-CUT & KIT HOMES
Preservative-Treated Framing Lumber

RAILINGS, DECK & PORCH
RAILINGS, STAIRWAY
RETAINING WALL DESIGNS, TYPES, DAMAGE
RETAINING WALL GUARD RAILINGS
ROT, FUNGUS, TERMITES
ROT, TIMBER FRAME
SINKHOLES, WARNING SIGNS

  • Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
  • Decks and Porches, the JLC Guide to, Best Practices for Outdoor Spaces, Steve Bliss (Editor), The Journal of Light Construction, Williston VT, 2010 ISBN 10: 1-928580-42-4, ISBN 13: 978-1-928580-42-3, available from Amazon.com
  • Prescriptive Residential Wood Deck Construction Guide, based on the 2009 International Residential Code, American Forest & Paper Association, Inc., provided by reader Mark Morsching from Everflashing.
  • Mark Morsching, Everflashing, Tel: 800-550-1667, Email: everflashing@gmail.com. The Everflashing product comes in G-185 and Stainless Steel and is intended for use with treated lumber with copper in it. Everflashing produces a variety of specialty flashing products including flashings for use with decks at deck ledgers and deck perimeters.
  • Summerblue Arts Camp., Two Harbors MN, Lon Church, Director, c/o: Two Harbors High School 405 4Th Avenue, Two Harbors, Minnesota 55616, United States Email: lon_church@yahoo.com

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Manual for the Inspection of Residential Wood Decks and Balconies, by Cheryl Anderson, Frank Woeste (Forest Products Society), & Joseph Loferski, October 2003, ISBN-13: 978-1892529343, $39.00 at Amazon.com or at the InspectAPediaBookstore
  • Masonry structures: The Masonry House, Home Inspection of a Masonry Building & Systems, Stephen Showalter (director, actor), DVD, Quoting:
    Movie Guide Experienced home inspectors and new home inspectors alike are sure to learn invaluable tips in this release designed to take viewers step-by-step through the home inspection process. In addition to being the former president of the National Association of Home Inspectors (NAHI), a longstanding member of the NAHI, the American Society of Home Inspectors (ASHI), and the Environmental Standard Organization (IESO), host Stephen Showalter has performed over 8000 building inspections - including environmental assessments. Now, the founder of a national home inspection school and inspection training curriculum shares his extensive experience in the inspection industry with everyday viewers looking to learn more about the process of evaluating homes. Topics covered in this release include: evaluation of masonry walls; detection of spalling from rebar failure; inspection of air conditioning systems; grounds and landscaping; electric systems and panel; plumbing supply and distribution; plumbing fixtures; electric furnaces; appliances; evaluation of electric water heaters; and safety techniques. Jason Buchanan --Jason Buchanan, All Movie Review
  • ...

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