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Photo of paint solvent blistering (C) Daniel Friedman

Painting in Sun or Wind as a Cause of Paint Failure
InspectAPedia®  -    

  • Using incompatible paints or the wrong paint type will lead to early paint failures on buildings.
  • What are the most common painting mistakes that we should avoid when painting a building?
  • How to diagnose the cause of failing paint on a building exterior or interior
  • Paint failure diagnosis checklists for the building exterior & interior
Our site offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at InspectAPedia.com/appointment.htm.

Here we explain how and why painting a building exterior in hot sun or when there is a strong wind can lead to early paint failure, blisters, and other paint problems. This article series reviews common building exterior & interior painting mistakes, describes how to diagnose paint failures on buildings, and outlines a procedure for diagnostic field inspection & lab testing of failed painted surfaces. We include photographs of paint failures on buildings and more photos of forensic paint laboratory examination of samples of failed paint useful to assist in diagnosing the probable cause of each type of paint failure. Readers should also see Paint Failure Case Photographs-SITE and then Paint Failure Case Photographs-LAB, and see PAINT & STAIN GUIDE, EXTERIOR for a guide to the selection and proper application of paints and stains on exterior wood surfaces.

© Copyright 2009 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

PAINTING IN SUN - Some Paints Fail If Applied in Direct Hot Sunlight

Painting in sun and also painting over a primer or base coat that has not adequately dried can cause solvent blisters that are hard to see with the naked eye but are easily identified by microscopic examination.

Thermal blistering, or "temperature blistering" occurs when painting in sun, or if paint is applied to hot surfaces; the blister may be from moisture or solvents in the paint itself. Paint Solvent blisters are small, usually microscopic - you won't see them by naked eye. Both thermal blistering and solvent blistering may occur on the same surface. See PAINT FAILURE DICTIONARY we discuss the details of these paint failure mechanisms. Our photos, below, show solvent blistering and cratering.

Photo of paint solvent blistering Photo of paint solvent blistering

Depending on the chemistry and intended application of a particular paint, if applied to a too-hot surface (perhaps over 80 degF) the paint may form a skin which retards evaporation of the remaining carrier vehicle or solvent in the underlying paint. A possible result is the formation of paint blisters, some of which may rupture to form pinholes in the coating surface. A second possible result of painting on a too-hot surface is the formation of cracks in the painted surface where blisters have lifted and thinned the paint coating.

Blister cracks, like other cracks in a paint film, invite moisture penetration and later separation of the paint from the coated surface. Moisture behind the paint layer leads to early paint failure. Lots of experts know that. But an accurate diagnosis of the precise paint failure mechanism distinguishes between building interior moisture, building leaks, and an external failure of the paint coating due to having been applied in hot sun or over a too-wet primer coat.

PAINTING IN WIND - Some Paints Fail if Applied in Windy Conditions

Depending on the chemistry and intended application of a particular paint, if applied in windy conditions, the paint may form a skim coat too rapidly, retarding evaporation and leading to cracking or blistering failure as just described above for the "painting in sun" case.

Be sure to follow the recommendations of your paint supplier and paint manufacturer in choosing the right paint for the proper application.

Painting in sun or wind can be a particular problem when painting new stucco surfaces. See PAINT on STUCCCO, FAILURES for details.

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PAINT & STAIN GUIDE, EXTERIOR
PAINT FALURE, DIAGNOSIS, CURE, PREVENTION
PAINT FAILURE CHECKLIST
  EXTERIOR CLUES
  INTERIOR CLUES
  SITE HISTORY
  PAINT FAILURE INDICATORS
COMMON PAINTING MISTAKES
  BAD SURFACE PREP
  PAINTING SHORTCUT ERRORS
  PAINT OVER MOISTURE
  INCOMPATIBLE PAINTS
  PAINT in SUN or WIND
PAINT FAILURE DICTIONARY
PAINT FAILURE ANALYSIS LAB PHOTOS
Paint Failure Case Photographs-SITE
Paint Failure Case Photographs-LAB

PAINT LAB SAMPLE PREPARATION

PAINT REFERENCES

  • Paint and Surface Coatings, Theory and Practice, R. Lambourne & T.A. Strivens, Ed., Woodhead Publishing Ltd., William Andrew Publishing, 1999 ISBN 1-85573-348 X & 1-884207-73-1 [This is perhaps the leading reference on modern paints and coatings, but is a difficult text to obtain, and is a bit short on field investigation methods - DF]
  • Analysis of Modern Paints, Thomas J.S. Learner, Research in Conservation, 2004 ISBN 0-89236-779-2 [Chemistry of modern paints, overview of analytical methods, pyrolysis-gas chromatography signatures of basic modern paints and their constituents, Fourier transform infrared spectroscopy for paint analysis, direct temperature-resolved mass spectrometry, and analysis in practice - technical reference useful for forensic paint science, focused on art works -DF]
  • Seeing Through Paintings, Physical Examination in Art Historical Studies, Andrea Kirsh, Rustin S. Levenson, Materials in Fine Arts, 2000 ISBN 99-051835 [ forensic science, technical reference, focused on art works - DF]
  • Paint Handbook: testing, selection, application, troubleshooting, surface preparation, etc., Guy E. Weismantel, Ed., McGraw Hill Book Company, 1981 [Excellent but a bit obsolete paint theory and practice, also a bit light on field investigation methods, out of print, available used-DF]
  • Art, Biology, and Conservation: Biodeterioration in Works of Art, RObert J. Koestler et als. Eds., Metropolitan Museum of Art, 2003, ISBN 1-58839-107-8
  • Building Pathology, Deterioration, Diagnostics, and Intervention, Samuel Y. Harris, P.E., AIA, Esq., ISBN 0-471-33172-4, John Wiley & Sons, 2001 [General building science-DF]
  • Understanding Ventilation, John Bower, The Healthy House Institute, ISBN 0-9637156-5-8, 1995 [General building science-DF]
  • Dampness in Buildings, Diagnosis, Treatment, Instruments, T.A. Oxley & E.G. Gobert, ISBN 0-408-01463-6, Butterworths, 1983-1987 [General building science-DF]
  • "Moisture Control in Buildings: Putting Building Science in Green Building," Alex Wilson, Environmental Building News, Vol. 12. No. 5. [Good tutorial, "Moisture 101" outlining the physics of moisture movement in buildings and a good but incomplete list of general suggestions for moisture control - inadequate attention given to exterior conditions such as roof and surface drainage defects which are among the most-common sources of building moisture and water entry.--DJF]
  • "Paint Failure Problems and Their Cure," Daniel L. Cassens and William C. Feist, National Forest Products Laboratory, online via Purdue University, http://www.ces.purdue.edu/extmedia/NCR/NCR-133.html
  • "Why House Paint Fails," Mark Knaebe, US FPL, http://www.fpl.fs.fed.us/documnts/finlines/knaeb95a.pdf
  • "Why Paint Jobs Fail," http://www.bennette.com/pdf/whyfail.pdf
  • "Supplemental Guidelines for Removing Paint From Interior and Exterior Wood Surfaces," US General Services Administration, http://w3.gsa.gov/web/p/Hptp.nsf/0/40aff5a115b6a9e5852565c50054b4f4?OpenDocument
  • "Common Paint Problems," http://www.parkerpaint.com/Common%20Paint%20Problems.html illustrates common paint failures - though their images and text appear to have been stolen from PPG - see http://www.ppg.com/getpaint/etraining/solver/exterior.html which catalogs paint failures and causes
  • "Paint problem solver" from Lowes, http://www.lowes.com/lowes/lkn?action=howTo&p=Improve/PntPrbSlv.html&rn=RightNavFiles/no.html
  • "Mill Glaze: Myth or Reality," R. Sam Williams, Mark Knaebe, US FPL, http://www.fpl.fs.fed.us/documnts/finlines/willi01a.pdf
  • http://www.paintlab.com/failure.html is a lab offering paint chip failure analysis
  • PPG Exterior Failures http://www.ppg.com/getpaint/etraining/solver/exterior.html

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EXTERIORS of BUILDINGS
PAINT FALURE, DIAGNOSIS, CURE, PREVENTION


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