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AIR CONDITIONING & HEAT PUMP SYSTEMS

A/C - HEAT PUMP CONTROLS & SWITCHES
A/C DATA TAGS
A/C - HEAT PUMP CRITICAL DEFECTS
A/C DIAGNOSTIC FAQs
A/C REFRIGERANTS
A/C TYPES, ENERGY SOURCES

AGE of AIR CONDITIONERS & HEAT PUMPS
AGE of HEATERS, BOILERS, FURNACES
AGE of WATER HEATERS
AIR CONDITIONER BTU CHART
AIR CONDITIONER COMPONENT PARTS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR CONDITIONER NOT WORKING

AIR FILTERS for HVAC SYSTEMS
  Air Filter Accessibility
  Air Filter Bypass Leakage
  Air Filter Installation Procedure
  Build Large Air Filters
  Air Filter Location
  Dirty Air Filter Problems
  ENERGY SAVINGS by AIR FILTERS
  Air Filtering Strategies
  Missing or Leaky Air Filters
AIR FILTERS, OPTIMUM INDOOR
  Air Filter Efficiency
  Optimum Air Filter Design / Location
  How to Cascade Air Filters
CONTINUOUS BLOWER FAN OPERATION
AIR FILTER EFFECTIVENESS
  MERV, HEPA Definitions
  MERV Air Filter Ratings
  How Air Filters Work
  Particle Sizes & IAQ
  Gasketed air filters
  Debris in Return Air Plenum
  Washable air filters
 AIR FILTERING STRATEGIES
FIBERGLASS & AIR FILTERS
  Air Filters Shed Fibers?
  Fiberglass & Test Lab Accuracy
  Variations in Fiber Size
 SOURCES FOR AIR FILTERS
  OTHER AIR CLEANERS

AIR HANDLER / BLOWER UNITS
  ADDING A/C: RETROFIT SIZING
  BLOWER FAN CONTINUOUS OPERATION
  BLOWER FAN OPERATION & TESTING
  BLOWER LEAKS, RUST & MOLD
  COOLING / EVAPORATOR COIL DEFECTS
  DAMAGED COOLING COIL
  DIRTY A/C BLOWERS
    Leaks, Rodents In Air Handlers
    Mold Growth in Air Handlers
  DIRTY COOLING COIL
  DIRTY COIL CLEANING PROCEDURES
  FROST BUILD-UP on AIR CONDITIONER COILS
ANIMAL ALLERGENS / PET DANDER
ANIMAL ENTRY POINTS in buildings
ANIMAL ODORS IN buildings
APPLIANCE EFFICIENCY RATINGS
ASBESTOS IDENTIFICATION IN buildings

BACKUP HEAT for HEAT PUMPS

BLOWER DOORS & AIR INFILTRATION
BLOWER FAN CONTINUOUS OPERATION
BLOWER FAN OPERATION & TESTING

BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CHINESE DRYWALL HAZARDS
CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
CLEANING & Legionella BACTERIA
COMPRESSOR CONDENSER
CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS
COOL OFF HEAT Thermostat Switch
COOLING CAPACITY, RATED
COOLING COIL or EVAPORATOR COIL
COOLING LOAD REDUCTION by ROOF VENTS
COMBUSTION GASES & PARTICLE HAZARDS
CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS

DATA TAGS on AIR CONDITIONERS
DEFINITION of Heating & Cooling Terms

DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE

DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DIAGNOSE & FIX HEATING PROBLEMS-BOILER
DIAGNOSE & FIX HEATING PROBLEMS-FURNACE
DUCT SYSTEM & DUCT DEFECTS
DUCTS - Asbestos
  AIR FILTERS for HVAC SYSTEMS
  ALLOY SYSTEMS FLEXDUCT
  ASBESTOS HVAC DUCTS
  ASBESTOS PAPER on DUCTWORK
  ASBESTOS TRANSITE DUCTWORK
  BALANCING AIR DUCT FLOW
  DUCT & AIR HANDLER ODORS
  DUCT DAMAGE, MECHANICAL
  DUCT INSULATION - Asbestos Paper
  DUCT ROUTING & SUPPORT
  DUST CONTAMINATION FROM HVAC?
  FIBERGLASS DUCT, RIGID CONSTRUCTION
  FIBERGLASS HVAC DUCTS
  GOODMAN GRAY FLEXDUCT
  INCREASING RETURN AIR
  LEAKY DUCT CONNECTIONS
  LOCATION OF REGISTERS & DUCTS
  MOLD in AIR HANDLERS & DUCT WORK
  NOISES in DUCT SYSTEM
  ODORS in AIR HANDLERS & DUCT WORK
  OWENS CORNING FLEXDUCT
  OWL FLEXDUCT
  RETURN AIR REGISTERS & DUCTS
  SOUNDPROOFING for DUCTWORK
  SUPPLY DUCTS & REGISTERS
  TRANSITE PIPE AIR DUCTS
  UNDERSIZED RETURN DUCTS
  UNSAFE DUCT OPENINGS
  VIBRATION DAMPENERS
  WATER & ICE IN DUCT WORK
  WET CORRODED DUCT WORK
DUCT INSULATION, Asbestos Paper
DUCT INSULATION for SOUNDPROOFING
DUCT SYSTEM NOISES
DUCTS, Asbestos Transite Pipe
DUST CONTAMINATION FROM HVAC?

EDUCATION, HVAC SCHOOLS
ELECTRIC MOTOR DIAGNOSTIC GUIDE
ELECTRIC MOTOR OVERLOAD RESET SWITCH
ELECTRICAL POWER SWITCH FOR HEAT

ENERGY SAVINGS in buildings
EVAPORATIVE COOLING SYSTEMS
EVAPORATOR COIL or COOLING COIL
EXPANSION VALVES, REFRIGERANT

FAN, AIR HANDLER BLOWER UNIT
FAN AUTO ON Thermostat Switch
FAN, COMPRESSOR/CONDENSER UNIT
FAN CONVECTOR HEATERS - HYDRONIC COILS
FAN LIMIT SWITCH
FAN NOISES

FURNACES WARM AIR HEATING SYSTEMS

GASES, EXPOSURE, TESTING
  Carbon Dioxide - CO2
  Carbon Monoxide - CO
  METHANE GAS SOURCES
GAS MEASUREMENT TOOLS
GAUGE, REFRIGERATION PRESSURE TEST

HEAT LOSS (or GAIN) in buildings
HEAT PUMPS

HUMIDITY LEVEL TARGET

INDOOR AIR QUALITY IMPROVEMENT GUIDE
INSPECTION LIMITATIONS
LEED GREEN BUILDING CERTIFICATION

LOST COOLING CAPACITY

MANUALS & PARTS GUIDES - HVAC
MOTOR OVERLOAD RESET SWITCH

NOISY AIR CONDITIONER / HEAT PUMP
NOISE / SOUND DIAGNOSIS & CURE
  Air Leak Noises
  AIR CONDITIONING & HEAT PUMP NOISES

OPERATING COST
OPERATING DEFECTS
OPERATING TEMPERATURES

PORTABLE ROOM AIR CONDITIONERS
PRESSURE READINGS, REFRIGERANT

REPAIR GUIDE, AIR CONDITIONERS / HEAT PUMPS
REPAIR & DIAGNOSTIC FAQs for A/C

REFRIGERANTS
RETROFIT SIZING for A/C or HEAT PUMPS

SEER RATINGS & OTHER DEFINITIONS
SOLAR ENERGY SYSTEMS
SPLIT SYSTEM AIR CONDITIONERS & HEAT PUMPS
SWAMP COOLERS
SYSTEM OPERATION

THERMOSTATS, HEATING / COOLING
THERMOSTATIC EXPANSION VALVES

WATER COOLED AIR CONDITIONERS

More Information

Photograph of a filthy air conditioning air handler filter Air Filters for Heating and Air Conditioning Systems
InspectAPedia®  -         

  • Causes and effects of clogged heating or air conditioning air filters
  • Air conditioning / heating filter defects & repairs - a photo library of air filter mistakes
  • Air conditioning / heating filter suggestions for optimum indoor air quality
  • Air conditioning / heating system filter product sources and recommendations
  • Questions & Answers about clogged HVAC duct air filters, causes, effects, cure and prevention

This article explains the causes and effects of clogged air conditioning or heating air filters. Air filter clogging may be the result of high indoor debris levels, abnormal condensate handling or indoor moisture, or even more subtle problems that need to be corrected. A clogged HVAC air filter increases heating and air conditioning operating cost and in some cases can even be quite dangerous.

InspectAPedia offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at InspectAPedia.com/Contact.htm.

Also see our HVAC air filters home page at AIR FILTERS for HVAC SYSTEMS. This website answers almost any question you might ask about air filters for heating or air conditioning systems. We explain how an air conditioning service technician will diagnose certain common air conditioning system failures or defects. We include photographs to assist readers in recognizing cooling system defects. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Dirty Air Conditioner Filters Cause Multiple Problems for an Air Conditioning System

Photograph of a dirty air conditioning filter Dirty Air Filters: are a source of increased operating costs and poor cooling system operation. Dirty air filters can and in fact probably will have these bad effects:
  1. reduce air flow into the building

  2. increase the operating cost of the heating or air conditioning system
  3. cause dirt to accumulate on the fan blades, wasting your energy dollars - see DIRTY A/C BLOWERS
  4. cause excessive dirt build-up inside the duct system, leading to mold or allergen problems in a building and to the need for more costly duct cleaning or replacement
  5. block the cooling coil itself with dirt, reducing system effectiveness and possibly leading to costly repairs
  6. lead to frost build-up on the cooling coil and reduced or totally blocked air flow in the system
  7. eventually permit dirt to bypass the filter where it soils and blocks the blower fan itself, leading to more costly repairs.
  8. and in extreme cases a clogged HVAC air filter can be dangerous: a blocked air filter can be "sucked" out of position and right into the blower assembly. If this happens the flower fan can jam, overheat, and the result is a risk of actual fire in the equipment.

The filters on an air conditioning or hot air heating system should be changed monthly when the system is in use. Discuss with your heating/cooling service professional the possible need to clean the blower fan and duct work.

Air Filter Accessibility

An air filter that is installed where it is not readily accessible may in fact be ignored completely by building owners/occupants, and may rarely if ever be serviced. Be sure to inspect your HVAC system and ductwork thoroughly to be sure that you know where any and all air filters are located. A forgotten air filter will mean poor heating or cooling in the building and higher energy costs. See Air Filter Accessibility

Also see Missing or Leaky Air Filters.

Questions & Answers regarding this article

Questions & Answers about clogged HVAC duct air filters, causes, effects, cure and prevention

Question: What's causing a damp, clogged air filter in my air handler?

Roger Cote said: Just had unit installed 2 weeks air flow was fantastic until Saturday started out great then got very little air flow. Shut unit down and re-started Sunday am and got the same result. Looking to remove filter noticed electric box on Furnance blocked filter, also noticed filter has quite a bit of build up 1/8 inch thick. I am assuming this could be my problem. After running an hour dirt gets damp and blocks ari flow what is your take

Reply:

Roger, it would be unusual for an HVAC air filter to go from free flowing to totally clogged in two weeks without an unusual debris source or water source. You cite damp air filter - I agree that would certainly block air flow (and might collapse the filter for an even more dangerous problem if the filter gets sucked into the blower).

Take a look at the condensate handling system in your blower unit to be sure it's draining and not blowing water or leaking water where it doesn't belong. Take a look at BLOWER LEAKS, RUST & MOLD and WATER & ICE IN DUCT WORK and WET CORRODED DUCT WORK

More obscure: if an HVAC system is oversized for the space to be cooled, it might drop the temperature very nicely but not dehumidify - that'll be a bigger problem to fix. If you suspect that problem see if your blower fan can be run on a lower speed - as a test and stopgap measure. We explain air conditioner oversizing at DEHUMIDIFICATION PROBLEMS.

Your system is new, surely under warranty - let us know what the installer and service tech report.

Question: what happens if I install an air filter that is too small?

(6 days ago) acourtland said: Guys. I placed a filter in the unit in the attic that was the wrong size; it was too small. Now, the compressor outside is not working, and I am not getting any cool air. Can anyone tell me what I need to do, or what did I actually break, and what my next steps should be?

Reply: Acourtland, A too-small air filter at the air handler would not be expected to break the outside compressor/condenser. At least not directly.

But severe airflow restriction in the air handler could slow down airflow across the cooling coil (indoors in the air handler) enough that it might ice-up, blocking some or all airlflow indoors.

In turn I could SPECULATE that the effect could be unusual refrigerant pressures developing in the whole system and speculate further that in turn that might activate a pressure safety switch that could shut the system down - though it's not exactly what I've seen in residential HVAC systems.

More often the outdoor compressor/condenser continues to run but no cool air is being delivered indoors.

Shut off the system for an hour, or more, and put in the right filter, then restart (turn everything back on) and let us know what happened.

Question: my new central air conditioner doesn't cool very well - what might be wrong?

(July 10, 2011) larry said: I bought a new central a/c new duct work n all, but it doesnt cool that great n the day time when its really hot. the repair man said its because its so hot outside. ive gone to my friends houses and its alway nice. what could b the problom

Reply: Larry there are several possible problems with your new system. First, was it installed properly in all regards and second was it sized properly for the home.

I'd start by taking a look at the article linked-to at page left and titled LOST COOLING CAPACITY

Question: Air is only coming out of one of my air supply registers - what might be wrong?

(July 8, 2011) sara said: i turned on my a/c recently for the first time in quite a while. i had replaced the filter prior to starting it up. it seemed to take forever to cool the house and i went around to each room and found only one of the supply vents had any air coming out of it. what could the problem be?

Reply: Since we don't think a clogged air filter is at fault, if you have good air flow at even ONE supply register then I'd look for

  • a damper closed in the ductwork somewhere
  • individual registers are in the "closed" position
  • ductwork has come disconnected or crimped or squashed somewhere
  • If even the ONE air vent had just WEAK air flow, then provided that your blower unit is actually running I'd look for:
  • a coil that has iced over and blocked air flow
  • a very dirty blower squirrel cage fan assembly
  • a blower that has a loose fan belt or otherwise is not pushing air
  • on an older system a dirty evaporator coil in the blower unit

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Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

AIR CONDITIONING & HEAT PUMP SYSTEMS

A/C - HEAT PUMP CONTROLS & SWITCHES
A/C DATA TAGS
A/C - HEAT PUMP CRITICAL DEFECTS
A/C DIAGNOSTIC FAQs
A/C REFRIGERANTS
A/C TYPES, ENERGY SOURCES

AGE of AIR CONDITIONERS & HEAT PUMPS
AGE of HEATERS, BOILERS, FURNACES
AGE of WATER HEATERS
AIR CONDITIONER BTU CHART
AIR CONDITIONER COMPONENT PARTS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR CONDITIONER NOT WORKING

AIR FILTERS for HVAC SYSTEMS
  Air Filter Accessibility
  Air Filter Bypass Leakage
  Air Filter Installation Procedure
  Build Large Air Filters
  Air Filter Location
  Dirty Air Filter Problems
  ENERGY SAVINGS by AIR FILTERS
  Air Filtering Strategies
  Missing or Leaky Air Filters
AIR FILTERS, OPTIMUM INDOOR
  Air Filter Efficiency
  Optimum Air Filter Design / Location
  How to Cascade Air Filters
CONTINUOUS BLOWER FAN OPERATION
AIR FILTER EFFECTIVENESS
  MERV, HEPA Definitions
  MERV Air Filter Ratings
  How Air Filters Work
  Particle Sizes & IAQ
  Gasketed air filters
  Debris in Return Air Plenum
  Washable air filters
 AIR FILTERING STRATEGIES
FIBERGLASS & AIR FILTERS
  Air Filters Shed Fibers?
  Fiberglass & Test Lab Accuracy
  Variations in Fiber Size
SOURCES FOR AIR FILTERS
  OTHER AIR CLEANERS
CONDENSATE HANDLING, A/C
CLEANING & Legionella BACTERIA
DEW POINT TABLE - CONDENSATION POINT GUIDE

DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DIAGNOSE & FIX HEATING PROBLEMS-BOILER
DIAGNOSE & FIX HEATING PROBLEMS-FURNACE
DUCT SYSTEM & DUCT DEFECTS
DUCTS - Asbestos

DUST CONTAMINATION FROM HVAC?

EDUCATION, HVAC SCHOOLS
ELECTRIC MOTOR DIAGNOSTIC GUIDE
ELECTRIC MOTOR OVERLOAD RESET SWITCH
ELECTRICAL POWER SWITCH FOR HEAT

ENERGY SAVINGS in buildings
EVAPORATOR COIL or COOLING COIL
EVAPORATIVE COOLING SYSTEMS
EVAPORATOR COIL or COOLING COIL
EXPANSION VALVES, REFRIGERANT

FAN, AIR HANDLER BLOWER UNIT
FAN AUTO ON Thermostat Switch
AIR CONDITIONER INSPECTION LIMITATIONS
ENERGY SAVINGS in buildings

FURNACES WARM AIR HEATING SYSTEMS

GASES, EXPOSURE, TESTING
  Carbon Dioxide - CO2
  Carbon Monoxide - CO
  METHANE GAS SOURCES
GAS MEASUREMENT TOOLS
GAUGE, REFRIGERATION PRESSURE TEST

HEAT LOSS (or GAIN) in buildings
HEAT LOSS (or GAIN) INDICATORS
HEAT LOSS R U & K VALUE CALCULATION

HEAT PUMPS
HEATING SMALL LOADS
HOUSEWRAP AIR & VAPOR BARRIERS

HUMIDITY LEVEL TARGET

INDOOR AIR QUALITY IMPROVEMENT GUIDE

INSPECTION CHECKLIST - OUTDOOR UNIT
INSPECTION LIMITATIONS
LEED GREEN BUILDING CERTIFICATION

LOST COOLING CAPACITY

MANUALS & PARTS GUIDES - HVAC
MOTOR OVERLOAD RESET SWITCH
MOLD in AIR HANDLERS & DUCT WORK
MOLD INFORMATION CENTER

  • Wikipedia provided background information about the definition of HEPA and airborne particle interception.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
  • Home Reference Book - Carson Dunlop The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).
  • Air Conditioning Inspection, Diagnosis, Repair, Efficiency all the basics for home owners, inspectors, new repairmen
  • NewAir Conditioning SEER - New DOE Air Conditioner and Heat Pump Efficiency Standard
  • Asbestos HVAC Ducts and Flues field identification photos and guide
  • Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
  • ...
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