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AIR CONDITIONING & HEAT PUMP SYSTEMS

AGE of AIR CONDITIONERS & HEAT PUMPS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR FILTER EFFICIENCY
AIR FILTERS, FIBERGLASS PARTICLES
AIR FLOW MEASUREMENT CFM

BLOWER FAN OPERATION & TESTING
BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
CLEANING & Legionella BACTERIA
CONDENSING COIL
COOLING LOAD REDUCTION by ROOF VENTS
CRITICAL DEFECTS on A/C SYSTEMS

DEFINITION of Heating & Cooling Terms
DEW POINT TABLE - CONDENSATION POINT GUIDE
DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DUCTS - Asbestos
DUCT INSULATION, Asbestos Paper
DUCT INSULATION for SOUNDPROOFING
DUCT SYSTEM NOISES
DUST, HVAC CONTAMINATION STUDY

ELECTRIC MOTOR OVERLOAD RESET SWITCH
EVAPORATOR COIL or COOLING COIL
EVAPORATIVE COOLING SYSTEMS

FAN NOISES

GAUGE, REFRIGERATION PRESSURE TEST

HEAT LOSS (or GAIN) in buildings

INSPECTION CHECKLIST - OUTDOOR UNIT
INSPECTION LIMITATIONS, A/C SYSTEMS

LOST COOLING CAPACITY
LOW VOLTAGE TRANSFORMER TEST

MOTOR OVERLOAD RESET SWITCH
MOLD in AIR HANDLERS & DUCT WORK

OPERATING COST, AIR CONDITIONER
OPERATING DEFECTS, AIR CONDITIONING

REPAIR & DIAGNOSTIC FAQs for A/C
RETROFIT SIZING for A/C or HEAT PUMPS

SYSTEM OPERATION

WATER COOLED AIR CONDITIONERS
More Information

Fan ON AUTO switch settings explainedContinuous HVAC Blower Fan Operation for Optimum Indoor Air Quality
     

  • Continuous HVAC Blower Fan Operation: how to improve indoor air quality by continuous blower fan operation in the heating or cooling air handler
    • Why & how to run the blower fan continuously indoors & warnings about proper blower fan duty cycle and fan speed to avoid blower fan motor failure
    • Advantages of continuous A/C or furnace blower fan operation
    • Disadvantages of continuous air conditioner or heating system blower fan operation
    • How to Put the Air Conditioner or Heat Pump Blower Fan into Continuous-On Operation
  • BLOWER FAN OPERATION & TESTING - separate article
  • BLOWER LEAKS, RUST & MOLD - separate article
  • FAN ON AUTO Thermostat Switch - separate article
  • Questions & answers aboutwhether or not to run the heating or air conditioning blower fan continuously
  • References

Click to Show or Hide Related Topics

  • AIR FILTERS for HVAC SYSTEMS - home
  • AIR CLEANER PURIFIER TYPES
  • AIR FILTER EFFECTIVENESS
  • AIR FILTER EFFICIENCY
  • AIR FILTER for HVAC SYSTEMS
  • AIR FILTER FIBERGLASS PARTICLES
  • AIR FILTER LOCATION
  • AIR FILTER OPTIMUM INDOOR
  • AIR FILTERS, SOURCES FOR
  • AIR FILTERING CONTINUOUS FAN OPERATION
  • AIR FILTERING STRATEGIES
  • AIR FLOW MEASUREMENT CFM
  • AIR POLLUTANTS, COMMON INDOOR
  • AIR POLLUTANTS, Finding & Reducing
  • AIR QUALITY IMPROVEMENT STRATEGIES
  • CONTINUOUS BLOWER FAN OPERATION
  • DIRTY A/C BLOWERS
  • DIRTY COOLING COIL
  • DIRTY AIR FILTER PROBLEMS
  • DUCT SYSTEM & DUCT DEFECTS
  • ENERGY SAVINGS by AIR FILTERS
  • FIBERGLASS & AIR FILTERS
  • FIBERGLASS HAZARDS
  • GASKETED AIR FILTERS
  • HOW AIR FILTERS WORK
  • INCREASING RETURN AIR
  • INDOOR AIR QUALITY IMPROVEMENT GUIDE
  • MISSING / LEAKY AIR FILTERS
  • ODORS, Smells, Gases in buildings
  • OPTIMUM INDOOR AIR FILTERS
  • OZONE HAZARDS
  • PARTICLE SIZES & IAQ
  • SOURCES FOR AIR FILTERS
  • VENTILATION in BUILDINGS - home
  • VENTILATION, BALANCED
  • VENTILATION, BALANCED
  • VENTILATION, BALANCED HEAT COST SAVINGS
  • VENTILATION DESIGN PROBLEMS & SOLUTIONS
  • VENTILATION, WHOLE HOUSE STRATEGIES
  • VENTILATION, EXHAUST ONLY
  • VENTILATION, SUPPLY-ONLY
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

Continuous blower unit fan operation guide: this article explains how and why to set your air conditioning or heating system blower fan to continuous operation in order to improve indoor air quality by increased and continuous indoor air filtration. (Naturally if there is an IAQ problem source in the building it is essential to also find and correct that condition. This website answers almost any question you might ask about air filters for heating or air conditioning systems.

Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.

Continuous Blower Fan Operation: Why Run an Air Conditioner or Heating Blower Fan Continuously?

For maximum IAQ improvement in buildings: for the new blower installation we selected a fan unit which had both the capability of delivering adequate CFM of air flow and a blower fan motor duty cycle which permits continuous operation if we wish to run the system that way. Running the blower continuously at low speed resulted in continual air scrubbing in the building. When the heating or cooling needs of the building require, the fan shifts automatically to high speed. Here are the details:

Photograph of attic air filter
There are reasons to leave the fan in the ON position on a heating or cooling system, but we do not recommend that you do this without first asking for advice from your heating and service technician.

If your air conditioner or heating system fan blower unit was designed to permit the fan to run all of the time that's great and you can consider the benefits of continuous fan operation we list just below.

But if your fan motor was not intended for continuous duty and you run the fan that way, you may find the motor fails prematurely.

Here are some possible advantages of continuous blower fan operation

  • Improved air filtration, lower indoor dust levels - this is particularly true if you have a good air filter system installed. In our forensic lab when we installed a new gas furnace we asked the installer to include a multi speed fan (the fan chooses the needed speed automatically), a fan rated for continuous duty cycle, and we specified that the air filter system include HEPA filtration as well as an electrostatic air cleaner. We also included a cheap disposable filter at the air returns.

    This fan plus filter design permitted us to run the blower fan continuously in our lab, regardless of whether or not the heat was running (we don't need central air). We measured airborne dust levels in the building before and after installation of the new system and found that indoor dust levels improved by at least one order of magnitude.

    This system was enormously more effective than the dust filtration capacity of any free-standing "air cleaner" found on the popular consumer product market. That's because a warm air central heating system or central air conditioning system blower and duct work move many more cubic feet of air per minute through the filter system than a free-standing room "air cleaner" or "air purifier" can handle.

  • Increased building comfort: especially if a multi-speed or variable speed fan motor is included in the system design, the continuous movement of air in the building avoids sudden hot or cold blasts when heating or air conditioning turns on; indoor air temperatures tend to be more even.

Here are some disadvantages of continuous air conditioner or heating system blower fan operation

  • Energy use: A downside of continuous blower fan operation is higher electrical costs. On the other hand, if we needed to reduce building dust and allergen levels and/or increase comfort levels, this approach might avoid wasting money on other attempts at air cleaning that are expensive and less effective. More careful study is needed to really evaluate the claim that continuous blower fan operation uses more overall energy. In some cases there may be a net energy savings, depending on how hard the heating or cooling system has to work to satisfy the thermostat (and occupants) during "on" cycles.

  • Equipment life: if the blower motor is not rated for continuous duty operation, it may need replacement sooner when continuous fan operation is used. In this case be sure the new blower is rated for continuous duty.

How to Put the Air Conditioner or Heat Pump Blower Fan into Continuous-On Operation

furnace fan limit switch

 

Most heating or cooling systems have one or perhaps two methods for turning the blower fan to continuous "on":

  1. The thermostat may include a "Fan On" position - try moving the fan switch from "Auto" to "Fan On". See our photo at the top of this page.
  2. The fan limit switch located in the blower compartment may include a "Manual Fan" Switch.

    To find this manual fan switch, see the articles, photos, and sketches in these articles How to Test the Fan & Limit Control and see How to Install the Fan & Limit Control found in our article series about the FAN LIMIT SWITCH . See the white knob at lower left in our fan limit switch photo at left. The cover has been removed from the switch in this picture.

...


Frequently Asked Questions (FAQs) about Continuous HVAC Blower Fan Operation

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Question: what is the relationship between continuous blower fan operation and indoor humidity where central air is installed? Can condensate in the air handler raise indoor humidity?

Edgardo:

A disadvantage I found running the AC fan continuously in my residence, was a noticeable increase in the humidity in the house. The fan would blow across the wet coils and drain pan while the compressor wasn't running and put the water it had removed from the air during the prior cooling cycle back into the living space. So I stopped doing that. - Edgardo

Reply: from DF

Edgardo, thanks for the comment, it's an opportunity to clear up some confusion.

When your compressor is not running the cooling coil in your air handler is not cool and NO condensate will be produced in the unit. So if you are seeing too much water in the air handler, including as you say, while the compressor is not running, then more likely your condensate drain system is not draining adequately and a reservoir of condensate is remaining in the air handler condensate drip tray.

You should not see standing water there ever. If you do, the drip tray is not draining and the tray or drain system need to be cleared and repaired. Details about condensate handling are in the article titled CONDENSATE HANDLING, A/C and details about target levels for indoor humidity are at HUMIDITY LEVEL TARGET.

Edgardo:

Hi Dan The pan drains fine, and the backup secondary pan is dry. I am not seeing any unusual amount of water. The problem I mentioned is caused simply by evaporation back into the living space of the residual condensation left on the coils and in the pan when the compressor shuts off. The parts can't be instantly dry when the compressor shuts off. Anyway I do run the fan more continuously in the winter, as between cycles the air will settle in the house and can be close to 50° at the floor when it's 75° 5 feet off the floor. Keeping the fan on keeps the air mixed up and I can run the heat a degree or two lower.

Dan:

Edgardo I'm surprised that the volume of water left on the cooling coil after the A/C system shuts off would provide a measurable quantity of total humidity in the living space. Consider the total volume of water that's resting on the coils (as you explain the drain pan is dry) - it has to be less than a quart. Evaporate a quart of water into the cubic feet of air in even a small home - it just would not be likely to explain an indoor humidity problem.

I agree that running the fan gives much better air distribution and more even temperatures (and RH) throughout the home.

If you are seeing high indoor RH I'd look at whether or not the system is dehumidifying adequately when it's running. Incidentally, as we explain at DEHUMIDIFICATION PROBLEMS, an oversized A/C unit will cool but won't dehumidify the space.

Try making some actual RH measurements throughout the A/C cycle and let us know what you're seeing. See Tools for Measuring Humidity.

Edgardo:

I mentioned before that the main pan drains fine, but it will still be wet until the residual evaporates, and the secondary pan is dry which is there in case the primary pan drain gets clogged. There should never be water in that secondary catch pan otherwise the main drain is clogged. Anyway, all that is normal. I have access to the condensate drain pipe, and yesterday afternoon I put it into a gallon jug and captured almost a half-gallon of condensate water in 1 hour.

Relative humidity in the house right now is 42%. Temperature is 78°. I have a 1953-built frame house that I think cost about $8,000 new when it was built. Needless to say it has lousy insulation and leaks air everywhere, and moisture up from the crawl space. So I think the AC does well all things considered. Oversized system? Don't think so. It can just keep up with the heat load, and cycle off once in a while when it's 100°+ outside. We have some pretty extreme summer weather and humidity conditions in Texas and the system handles it pretty well with reasonably low electricity usage.

Dan:

Edgardo I agree that if your RH is down to 42% that's a suggestion that the A/C is both cooling and dehumidifying and is not oversized. Perhaps taking some RH measurements at regular intervals and when the system is cycling on and off will give a more clear picture of the indoor RH.

It just doesn't seem likely to me that the volume of moisture residual in a wet but otherwise drained condensate pan would explain a measurable variation in indoor RH in the rest of the building. That volume of water evaporated into the volume of air in a building could not explain high indoor RH. It may be more likely that if the home is poorly insulated and more, drafty, indoor relative humidity (RH) climbs along with temperature between cooling cycles.

Also if the RH was coming from the ductwork as a prime source when the system is off, you'd find higher RH at the duct openings as well as evidence of airflow out of the ducts when the cooling system was off. But be sure to measure RH at both the return and supply sides and registers so we're not confused by cycling higher RH house air with moisture coming from other sources or outdoors. Some measurements ought to clear that up.

Please also be sure to take a look at DEHUMIDIFICATION PROBLEMS where we describe some sources of and cures for high indoor humidity in buildings.

...

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

Click to Show or Hide Citations & References

  • Thanks to AMark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
  • Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • NewAir Conditioning SEER - New DOE Air Conditioner and Heat Pump Efficiency Standard
  • Asbestos HVAC Ducts and Flues field identification photos and guide
  • Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
  • Wikipedia provided background information about the definition of HEPA and airborne particle interception.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson DunlopThe Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

    Or choose the The Home Reference eBook for PCs, Macs, Kindle, iPad, iPhone, or Android Smart Phones. Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter INSPECTAEHRB in the order payment page "Promo/Redemption" space.

  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
    Building inspection education & report writing systems from Carson, Dunlop & Associates Ltd
  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment
    Special Offer
    : Carson Dunlop Associates offers InspectAPedia readers in the U.S.A. a 5% discount on any number of copies of the Technical Reference Guide purchased as a single order. Just enter INSPECTATRG in the order payment page "Promo/Redemption" space.

  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
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