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AIR CONDITIONING & HEAT PUMP SYSTEMS

A/C - HEAT PUMP CONTROLS & SWITCHES
A/C DATA TAGS
A/C - HEAT PUMP CRITICAL DEFECTS
A/C DIAGNOSTIC FAQs
A/C REFRIGERANTS
A/C TYPES, ENERGY SOURCE
AGE of AIR CONDITIONERS & HEAT PUMPS

AIR CONDITIONER BTU CHART
AIR CONDITIONER COMPONENT PARTS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR CONDITIONER NOT WORKING

AIR FILTERS for HVAC SYSTEMS

AIR HANDLER / BLOWER UNITS
  ADDING A/C: RETROFIT SIZING
  BLOWER FAN CONTINUOUS OPERATION
  BLOWER FAN OPERATION & TESTING
  BLOWER LEAKS, RUST & MOLD
  COOLING COIL or EVAPORATOR COIL
  DAMAGED COOLING COIL
  DIRTY A/C BLOWERS
  DIRTY COOLING COIL
  DIRTY COIL CLEANING PROCEDURES
  FROST BUILD-UP on AIR CONDITIONER COILS
APPLIANCE EFFICIENCY RATINGS
BACKDRAFTING HEATING EQUIPMENT
BACKUP HEAT for HEAT PUMPS
BLOWER DOORS & AIR INFILTRATION
BLOWER FAN CONTINUOUS OPERATION
BLOWER FAN OPERATION & TESTING
BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CHINESE DRYWALL HAZARDS
CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
CLEANING & Legionella BACTERIA
CHINESE DRYWALL HAZARDS
COMBUSTION GASES & PARTICLE HAZARDS

COMPRESSOR & CONDENSING COIL, A/C

CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS
CONDENSING COIL
COOL OFF HEAT Thermostat Switch
COOLING CAPACITY, RATED
COOLING COIL or EVAPORATOR COIL
COOLING LOAD REDUCTION by ROOF VENTS
DATA TAGS on AIR CONDITIONERS
COMBUSTION GASES & PARTICLE HAZARDS
CONDENSATION or SWEATING PIPES, TANKS
CONDENSING BOILERS/FURNACES
CONDENSING BOILERS/FURNACES DAMAGE
COOLING COIL or EVAPORATOR COIL
COOLING LOAD REDUCTION by ROOF VENTS
CRITICAL DEFECTS on A/C SYSTEMS

DATA TAGS on AIR CONDITIONERS
DEFINITION of Heating & Cooling Terms

DEHUMIDIFICATION PROBLEMS
  CONDENSATION or SWEATING PIPES, TANKS

DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE

DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DIAGNOSE & FIX HEATING PROBLEMS-BOILER
DIAGNOSE & FIX HEATING PROBLEMS-FURNACE
DUCT SYSTEM & DUCT DEFECTS
  AIR FILTERS for HVAC SYSTEMS
  ALLOY SYSTEMS FLEXDUCT
  ASBESTOS HVAC DUCTS
  ASBESTOS PAPER on DUCTWORK
  ASBESTOS TRANSITE DUCTWORK
  BALANCING AIR DUCT FLOW
  DUCT & AIR HANDLER ODORS
  DUCT DAMAGE, MECHANICAL
  DUCT INSULATION - Asbestos Paper
  DUCT ROUTING & SUPPORT
  DUST CONTAMINATION FROM HVAC?
  FIBERGLASS DUCT, RIGID CONSTRUCTION
  FIBERGLASS HVAC DUCTS
  FIRE DAMPERS in DUCTWORK
  FLOOD DAMAGE in DUCT WORK
  GOODMAN GRAY FLEXDUCT
  INCREASING RETURN AIR
  LEAKY DUCT CONNECTIONS
    Leaky or Missing Air Ducts
    Hidden Missing Air Conditioner Duct
    Duct Retrofit Leaks
    Rooftop Duct Leaks
    RETURN DUCT AIR LEAKS
    SUPPLY DUCT AIR LEAKS
  LOCATION OF REGISTERS & DUCTS
  MOLD in AIR HANDLERS & DUCT WORK
  NOISES in DUCT SYSTEM
  ODORS in AIR HANDLERS & DUCT WORK
  OWENS CORNING FLEXDUCT
  OWL FLEXDUCT
  RETURN AIR REGISTERS & DUCTS
  SOUNDPROOFING for DUCTWORK
  SUPPLY DUCTS & REGISTERS
  TRANSITE PIPE AIR DUCTS
  UNDERSIZED RETURN DUCTS
  UNSAFE DUCT OPENINGS
  VIBRATION DAMPENERS
  WATER & ICE IN DUCT WORK
  WET CORRODED DUCT WORK
  ZONE DAMPER CONTROLS

DUST CONTAMINATION FROM HVAC?

EDUCATION, HVAC SCHOOLS
ELECTRIC MOTOR DIAGNOSTIC GUIDE
ELECTRIC MOTOR OVERLOAD RESET SWITCH
ELECTRICAL POWER SWITCH FOR HEAT
EVAPORATIVE COOLING SYSTEMS
EVAPORATOR COIL or COOLING COIL
EXPANSION VALVES, REFRIGERANT

FAN, AIR HANDLER BLOWER UNIT
FAN AUTO ON Thermostat Switch
FAN, COMPRESSOR/CONDENSER UNIT
FAN CONVECTOR HEATERS - HYDRONIC COILS
FAN LIMIT SWITCH
FAN NOISES
FURNACES WARM AIR HEATING SYSTEMS

GAS EXPOSURE EFFECTS, TOXIC
GAS DETECTION & MEASUREMENT
GAUGE, REFRIGERATION PRESSURE TEST

HEAT LOSS (or GAIN) in buildings
HEAT LOSS (or GAIN) INDICATORS
HEAT LOSS R U & K VALUE CALCULATION
HEAT PUMPS
HEATING SMALL LOADS
HOUSEWRAP AIR & VAPOR BARRIERS
HUMIDITY LEVEL TARGET

INDOOR AIR QUALITY IMPROVEMENT GUIDE
INSPECTION CHECKLIST - OUTDOOR UNIT
INSPECTION LIMITATIONS, A/C SYSTEMS

LOST COOLING CAPACITY

MANUALS & PARTS GUIDES - HVAC
MOTOR OVERLOAD RESET SWITCH
MOLD in AIR HANDLERS & DUCT WORK

ODORS in AIR HANDLERS & DUCT WORK
OPERATING COST
OPERATING DEFECTS
OPERATING TEMPERATURES

NOISE AIR CONDITIONER / HEAT PUMP
NOISE / SOUND DIAGNOSIS & CURE
  Air Leak Noises
  AIR CONDITIONING & HEAT PUMP NOISES

PORTABLE ROOM AIR CONDITIONERS
PRESSURE READINGS, REFRIGERANT

REPAIR GUIDE, AIR CONDITIONERS / HEAT PUMPS
REPAIR & DIAGNOSTIC FAQs for A/C

REFRIGERANTS
REFRIGERANT PIPING & DISTANCES
REFRIGERANT PRESSURE READINGS
RETROFIT SIZING for A/C or HEAT PUMPS

SEER RATINGS & OTHER DEFINITIONS
SOLAR ENERGY SYSTEMS
SPLIT SYSTEM AIR CONDITIONERS & HEAT PUMPS
SWAMP COOLERS
SYSTEM OPERATION

THERMOSTATS, HEATING / COOLING
THERMOSTATIC EXPANSION VALVES

WATER COOLED AIR CONDITIONERS

More Information

Photograph of an inadequate, mis-located single return air duct for a building apartment.

Return Air Duct Leaks - Find & Fix Air Conditioning or Heating Return Air Duct Leaks & Obstructions
InspectAPedia®  -      

  • Defects in return air ducts & registers for heating or cooling systems
  • Return air adequacy
  • Questions & answers about Air Conditioning or Heating System Air Duct Defects - return air problems

This article describes the inspection of the defects in return air registers & ducts for heating or cooling systems (HVAC) such as missing air conditioning cool air supply or return air registers, undersized air conditioning duct openings, improper cooling duct routing, cooling (or heating) air duct corrosion, leaky air duct connections, defective heating or cooling ductwork materials.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

The photograph above shows a single central return air duct located outside of the apartment which the duct system intends to serve. This installation prevents recirculating of air through the air handler for heating or cooling and results in poor air flow and increased heating and cooling costs for the apartment owners. Also see see RETURN AIR REGISTERS & DUCTS and see our safety warnings at INCREASING RETURN AIR.

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

The master document, of which this is a chapter, describes the inspection of residential air conditioning systems (A/C systems

Return Duct Air Leaks & What They Mean

Crawl space ducts (C) Daniel FriedmanWhen the air conditioning or heating system is in operation, return ducts are under negative pressure (since the blower in the air handler is drawing air in to the cooling or heating unit). At Soffit Cool Air Blast we describe a more egregious case of duct work that was missing entirely.

Take a look at the flooding crawl space and rusty leaky ducts on dirt in our field photo (left). This crawl area suffered from flooding, sewer backups, and mold. This is not a good place from which to draw air into the building.

Missing return ducts mean that:

  • The system is drawing return air from spaces other than the conditioned space
  • The air conditioning or heating system operating costs are increased
  • There is the potential for drawing un-wanted dust, mold, pathogens, or even combustion gases or flue gases into the system and therefore moving these into the living space

HVAC Return Air Duct Leaks & Obstructions - Theory & Practice

Technical note: The D'Arcy-Weisbach equation for pressure and head loss can be used to calculate the actual pressure loss due to friction in a building piping or air duct system. The Engineering Toolbox provides the D'Arcy-Weisbach formula: Δp = λ (l / dh) (ρ v2 / 2)  where Δp = pressure loss (Pa, N/m2), and l = length of duct or pipe (m) and dh = hydraulic diameter (m) and finally, ρ = density (kg/m3).

Watch out: But keep in mind that even this apparently accurate calculation of the effect of piping on air pressure and airflow loss will not include the effects of obstructions in the building return air or supply air duct system such as

Dirty filter blocks air flow (C) Daniel Friedman

  • Air filter or other item that has been sucked into the duct system will block air flow and can risk a fire if drawn into the blower assembly fan, Dirty Air Filter Problems are perhaps the most common cause of unsatisfactory airflow in an HVAC system.
  • Blower Fan: dirty blades on a squirrel cage blower assembly fan significantly reduce the blower fan's ability to move air into the HVAC system from the return-air side as well as reducing its ability to push conditioned air into the occupied space. DIRTY A/C BLOWERS
  • Fire damper that has become stuck in the closed or partly-closed position interferes with proper airflow through the system FIRE DAMPERS in DUCTWORK
  • Flex duct defects: Collapsed sections of flex duct block or stop airflow in either supply or return air systems DUCT ROUTING & SUPPORT
  • Insulation loose in air ducts: Collapsed duct interior insulation, (FIBERGLASS DUCT, RIGID CONSTRUCTION
  • Leaks in the supply air duct system are a very common HVAC duct defect that results in poor heating or cooling air flow. LEAKY DUCT CONNECTIONS
  • Return air inlets: Return air inlet grilles that are obstructed with dirt, debris, or furniture or that are improperly located or are just too small mean that because the heating or cooling system is "starved for air", the supply air flow into occupied spaces will also be reduced. RETURN AIR REGISTERS & DUCTS
  • Transite air ducts: Crushed or collapsed transite duct TRANSITE PIPE AIR DUCTS
  • Zone dampers that are stuck partly closed obstruct air supply into that building area, or if stuck "open" when the zone damper should be closed, airflow to other building areas will be reduced. ZONE DAMPER CONTROLS
  • Also see UNDERSIZED RETURN DUCTS.

Questions & Answers regarding this article

Questions & answers about Air Conditioning or Heating System Air Duct Defects - return air problems.

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Technical Reviewers & References

  • InspectAPedia.com® - Daniel Friedman - Publisher & Editor.
  • InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
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  • Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

  LEAKY DUCT CONNECTIONS
    Leaky or Missing Air Ducts
    Hidden Missing Air Conditioner Duct
    Duct Retrofit Leaks
    Rooftop Duct Leaks
    RETURN DUCT AIR LEAKS
    SUPPLY DUCT AIR LEAKS

  • Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
  • Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.
  • Air Diffusion Council, 1901 N. Roselle Road, Suite 800, Schaumburg, Illinois 60195, Tel: (847) 706-6750, Fax: (847) 706-6751 - info@flexibleduct.org - www.flexibleduct.org/ -
    "The ADC has produced the 4th Edition of the Flexible Duct Performance & Installation Standards (a 28-page manual) for use and reference by designers, architects, engineers, contractors, installers and users for evaluating, selecting, specifying and properly installing flexible duct in heating and air conditioning systems.
    Features covered in depth include: descriptions of typical styles, characteristics and requirements, testing, listing, reporting, certifying, packaging and product marking.
    Guidelines for proper installation are treated and illustrated in depth, featuring connections, splices and proper support methods for flexible duct. A single and uniform method of making end connections and splices is graphically presented for both non-metallic and metallic with plain ends."
    The printed manual is available in English only. Downloadable PDF is available in English and Spanish. 
  • Engineering toolbox properties of water - http://www.engineeringtoolbox.com/water-thermal-properties-d_162.html and email: editor.engineeringtoolbox@gmail.com web search 09/16/2010
  • Owens Corning Duct Solutions - www.owenscorning.com/ductsolutions/ - provides current HVAC ductwork and duct insulating product descriptions and a dealer locator. Owens Corning Insulating Systems, LLC, One Owens Corning Parkway, Toledo, OH 43659 1-800-GET-PINK™
  • "Flexible Duct Media Fiberglas™ Insulation, Product Data Sheet", Owens Corning - see owenscorning.com/quietzone/pdfs/QZFlexible_DataSheet.pdf
    "Owens Corning Flexible Duct Media Insulation is a lightweight, flexible, resilient thermal and acoustical insulation made of inorganic glass fibers bonded with a thermosetting resin."

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
  • Home Reference Book - Carson Dunlop The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).
  • Air Conditioning Inspection, Diagnosis, Repair, Efficiency all the basics for home owners, inspectors, new repairmen
  • NewAir Conditioning SEER - New DOE Air Conditioner and Heat Pump Efficiency Standard
  • Asbestos HVAC Ducts and Flues field identification photos and guide
  • Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
  • ...

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