Air Conditioner Compressor & Condenser Installation Errors InspectAPedia® -
Air conditioner compressor installation errors
Air conditioner compressor defect diagnosis
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This chapter of "How to Inspect the Central Air Conditioning or Cooling System" discusses the
installation errors in air conditioning compressor and condensing units. Maintenance tips including attention to compressor support
pads and avoiding air conditioning refrigerant leaks are addressed.
If readers return to the first chapter or view the A/C chapter index, the major components of an air conditioning system are
described, sketches and photographs are provided, and common defects for each component are listed along with visual or other clues that may
suggest a problem or probable failure of A/C components.
We explain how an air conditioning service technician will diagnose
certain common air conditioning system failures or defects. If your air conditioning system has lost its cooling capacity or won't start see REPAIR GUIDE for AIR CONDITIONERS. See How to determine the cooling capacity of air conditioning equipment if the system seems to be working but is inadequate to cool your building.
INSTALLATION ERRORS - Air Conditioning Compressor Installation Errors & Damage
Air Conditioning Compressor Location Problems
Inadequate air circulation clearance around an air conditioner compressor/condenser unit
Typical outside air-cooled A/C compressors require a minimal clearance around the unit
to provide adequate air flow so that the condenser coils will be cooled efficiently. Both of the
air conditioning installations shown here are tipping and the right hand one was actually leaning on the house wall!
Air conditioning compressor/condenser units mounted too close to a wall, surrounded by shrubs, or multiple units located too closely
together may not receive enough cool air flow to function properly. The result can be
a shorter compressor life (expensive) and/or less efficient cooling operation (higher
operation costs).
These four air conditioner compressors were found jammed into a wall niche along a street in Queretero, Mexico. These units may have a short life before needing replacement.
Where there simply is not adequate space to provide proper air circulation around an air conditioning compressor or multiple compressors, it may be a good idea to let the building owner know that the units won't have a long life.
Tipped or leaning air conditioner compressor/condenser units
Tipping or leaning air conditioner compressors can lead to so much movement that the refrigerant lines crack and leak, leading
to loss of cooling ability. In extreme cases, a tipped condenser unit may fail to operate properly. In the first photo above
the compressor is leaning and creeping away from the building and has pulled its connecting wiring and refrigerant line taut.
I expect a problem soon with this unit. In the second photo everything looks awful: the two compressors are too close together
and too close to the building wall for adequate air circulation, especially in the larger rear unit in the photo. The safety
electrical switch for the air conditioner is falling off of the wall, and the rear unit is sliding off of its support pad. This
was a poor air conditioning system installation.
Air Conditioner Compressor/Condenser Units Overgrown with Shrubbery
This collection of air conditioning compressors are too many too close together - they will be fighting for cooling air
around the condenser unit, increasing operating cost and shortening air conditioner compressor life.
Adding to this scene
is the overgrowth of shrubs along the compressor/condenser units. The owner didn't want to see these "ugly" devices but
she should have kept the plants trimmed off of the units themselves to allow airflow. The shade was a great idea however, so
long as these are just air conditioning units and not heat pumps that want warmth in winter.
One of our clients was "punished" by their air conditioner installer when she said that she didn't want to see or hear
the compressor/condenser units, and when she was installing nine of them at her large home. The installer built a rack
allowing the units to be stacked on top of one another, three across and three high, with very little air space between.
Then the installer put up a stockade fence just a few inches away from the compressor/condenser units. They were
hard to see, it was true, and hard to service. But as the property manager confirmed, they were having to replace
several of these units every few years. I believe it was because the units ran excessively hot all the time, lacking
adequate air and clearance. Photo withheld for privacy.
Air Conditioner Refrigerant Line Defects
Absence of slack in the coolant lines at the compressor units can cause leaks: should the compressor move, perhaps because
its supporting pads settle, there will be likely leaks at these lines. You should review
this question with your HVAC service person. This item may be deferred until next maintenance or service.
Missing insulation on the refrigerant lines, particularly on the larger suction line, will cause condensation and
drips from the lines in humid areas. I've seen very costly building damage where lines were not properly insulated indoors: condensate
drips wet gypsum board walls, leading to a costly mold remediation project. Missing insulation also probably increases system operating
cost.
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Additional technical contributors & reference sources for this article are listed below.
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Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects"
section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and
home inspection educator.
Thanks to Scott at SJM Inspect for suggesting the EPA air conditioning and IAQ document and for technical editing remarks regarding our air conditioning website,
SJM Inspection Service LLC, serves the entire state of CT, sjminspect.com 203-543-0447 or 203-877-4774
5/16/07
Thanks to Diaz, Domingo I. CIV NAVAIR Bldg.2118, rm. 131: domingo.diaz@navy.mil
- Ming Diaz, Great Falls, MD for editing help with the text about discharging air conditioning compressor capacitors - 3/07 DF]
Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
Our recommended books about building design, inspection, and repair, and about indoor environment testing, diagnosis, and cleanup are at the InspectAPedia Bookstore.
"Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
Carson Dunlop, Associates, Toronto, have provided us with (and we recommend)
Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).
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Environmental Inspection, Testing, & Diagnosis On-Site IAQ, Gas, Air Testing, Mold Investigation, Sick Building Diagnosis, Lab Services, & Remediation Plan Preparation - indoor air quality testing, problem source determination, supporting lab work, written remediation plan addressing removal of environmental and other hazards and prevention of their recurrence.