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AIR CONDITIONING & HEAT PUMP SYSTEMS
AIR CONDITIONER COMPONENT PARTS
A/C - HEAT PUMP CONTROLS & SWITCHES
A/C DATA TAGS
A/C - HEAT PUMP CRITICAL DEFECTS
A/C DIAGNOSTIC FAQs
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AIR CONDITIONER BTU CHART
AIR FILTERS for HVAC SYSTEMS

AIR HANDLER / BLOWER UNITS

ANIMAL ALLERGENS / PET DANDER
ANIMAL ENTRY POINTS in buildings
ANIMAL ODORS IN buildings
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ASBESTOS IDENTIFICATION IN buildings

BACKUP HEAT for HEAT PUMPS

BLOWER DOORS & AIR INFILTRATION
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BLOWER FAN OPERATION & TESTING

BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CLEANING & Legionella BACTERIA
CHINESE DRYWALL HAZARDS
COMBUSTION GASES & PARTICLE HAZARDS

COMPRESSOR & CONDENSING COIL, A/C

CONDENSATE HANDLING, A/C
  DRIP TRAY DEFECTS
    Missing Condensate Overflow Pan
    Improper Condensate Drain Connects
    Float Switch on Condensate Tray
    Water in Condensate Overflow Pan
  CONDENSATE LEAKS
  CONDENSATE PUMPS
  CONDENSATE DRAINS
    Locations for Condensate Disposal
    Plumbing Code for Condensate Drains
    Improper Condensate Disposal
    Condensate Drains Connected to Vent Pipe
    Condensate Spills in Crawl Spaces
    Condensate Leaks Onto Heat Exchangers
    Condensate Disposal Outdoors
    Condensate Drains to Hidden Location
  CONDENSATE DRAIN CLEAN & DE-CLOG
  CONDENSATE TRAY CLEANING
COOL OFF HEAT Thermostat Switch
COMBUSTION GASES & PARTICLE HAZARDS
CONDENSATE HANDLING, A/C
CONDENSATION or SWEATING PIPES, TANKS

DATA TAGS on AIR CONDITIONERS
DEFINITION of Heating & Cooling Terms

DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE

DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP

DUCT SYSTEM & DUCT DEFECTS
DUCTS - Asbestos
DUCT INSULATION, Asbestos Paper
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DUST CONTAMINATION FROM HVAC?

EDUCATION, HVAC SCHOOLS
ELECTRIC MOTOR DIAGNOSTIC GUIDE
ELECTRIC MOTOR OVERLOAD RESET SWITCH
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ENERGY SAVINGS in buildings
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EXPANSION VALVES, REFRIGERANT

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PORTABLE ROOM AIR CONDITIONERS
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SEER RATINGS & OTHER DEFINITIONS
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THERMOSTATS, HEATING / COOLING
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More Information

Photograph of  cooling system condensate leaks onto heat exchanger Air Conditioning or Heat Pump condensate leaks, health hazards, mold risk, repairs
InspectAPedia®  -         

  • Air Conditioning condensate leaks, health hazards, mold risk, repairs
  • Air Conditioning Condensate Handling Defects
  • A/C condensate piping, leaks, hazards
  • Why Condensate Pump Leaks & Drain Clog Can Turn off the Air Conditioner
  • Questions & answers about the hazards associated with air conditioner or heat pump condensate drip tray or overflow tray leaks

This air conditioning repair article discusses the problems and hazards caused by leaky air conditioner or heat pump condensate drip trays and overflow pans. We address the inspection of air conditioning condensate systems, including air conditioning condensate leaks, health hazards from air conditioner leaks, the related mold risk, and condensate leak repairs, as well as condensate piping, traps, drains, condensate pumps, and the detection and hazards of air conditioning system condensate leaks in buildings.

InspectAPedia offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at InspectAPedia.com/Contact.htm.

Air conditioner or heat pump condensate leak health and safety concerns are reviewed. See our complete list of air conditioning and heat pump condensate handling system inspection, diagnosis, and repair articles beginning at CONDENSATE HANDLING, A/C. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

CONDENSATE LEAKS - Air Conditioning System / Heat Pump Condensate Leaks

Photograph of  cooling system condensate leaks onto heat exchanger When a cooling coil is installed atop a hot air furnace, air conditioning condensate leaks may drip onto the furnace heat exchanger.

Safety Warning about flue gas leaks: leaks onto a furnace heat exchanger can cause rust damage and holes, risking dangerous carbon monoxide leaks and requiring replacement of the heating system.

Further investigation of the source of leakage and the condition of the furnace heat exchanger is needed promptly - this is a safety concern.

Condensate Line maintenance tip: If the condensate line becomes plugged system condensate overflow will spill onto and rust and possibly seriously damage the furnace heat exchanger. During system operation you should periodically confirm that condensate is being discharged properly.


Photograph of  improper condensate drain Photograph of  improper condensate drain Photograph of  improper condensate drain leaks onto attic floor

This sequence of photos shows of an attic air conditioning condensate line what happens when an amateur rigs up a condensate drain in an attic without proper glue, support, and slope.

The plastic piping was not securely supported and when touched, fell apart to spill condensate into the attic floor and into the ceilings below.

Condensate leaks into an attic ceiling risk not only damage to the building but a hidden mold reservoir in the building insulation or on the attic side of the ceiling drywall below.

Since this air conditioning attic system was the same one which showed the dog bowl and kitchen pot in use to catch condensate drips at the air handler unit, the inspector was not remiss in checking the remainder of the condensate drain line rather aggressively.

Photograph of  condensate leaks to interior of blower compartment

Condensate leaks from the air handler's internal drip tray (below the evaporator coil) occur if the internal drain is clogged.

When condensate wets the insulation on the interior of the blower compartment there is risk of problematic mold growth in the system.

In warm humid climates such as the Southern U.S., high levels of condensate production in the air handler unit can also result in movement of condensate downstream into the supply duct, forced there by the blower itself.



Missing air conditioning condensate trap:

[Example air conditioning inspection report language]: We did not see a trap on the condensate line itself - usually installed as good practice - ask your HVAC service person about this detail. It could be required for sanitary or other reasons. CONDENSATE TRAPS have several function including avoiding possible draw of unsanitary air or bacteria back into the building air supply.

Readers who need to clean or unclog a blocked or leaky overflowing A/C or heat pump condensate drain should see CONDENSATE DRAIN CLEAN & DE-CLOG.

Condensate Pump Leaks & Drain Clog Can Turn off the Air Conditioner

In Florida we have air conditioner drain pumps that pump out the water from condensation.

In tracking down an air conditioner condensate leak, I found that the the condensate pump drain line, a small-diameter PVC pipe, was clogged with water mold.

That was why my air conditioner wasn't kicking on.

It would of ended up costing at least a hundred dollars just for a service tech to fix something as simple as that. I had to take the pump apart and clean it. I took off the PVC drain line coming out of inside air conditioner and blow and clean it all out too. - Jacob Behrends, FL

We suspect that due to the clogged condensate drain line on Mr. Behrends' cooling system, A/C condensate was overflowing into a condensate overflow pan that used a sensor switch that responds to water in the overflow pan by turning off the A/C system. This design is intended to prevent condensate from overflowing the pan and flooding the building - a possible source of mold or other damage - DF

Also see CONDENSATE DRAIN CLEAN & DE-CLOG and CONDENSATE TRAY CLEANING.

Questions & Answers regarding this article

Questions & answers about the hazards associated with air conditioner or heat pump condensate drip tray or overflow tray leaks

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Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

CONDENSATE HANDLING, A/C
  DRIP TRAY DEFECTS
    Missing Condensate Overflow Pan
    Improper Condensate Drain Connects
    Float Switch on Condensate Tray
    Water in Condensate Overflow Pan
  CONDENSATE LEAKS
  CONDENSATE PUMPS
  CONDENSATE DRAINS
    Locations for Condensate Disposal
    Plumbing Code for Condensate Drains
    Improper Condensate Disposal
    Condensate Drains Connected to Vent Pipe
    Condensate Spills in Crawl Spaces
    Condensate Leaks Onto Heat Exchangers
    Condensate Disposal Outdoors
    Condensate Drains to Hidden Location
  CONDENSATE DRAIN CLEAN & DE-CLOG
  CONDENSATE TRAY CLEANING

DEHUMIDIFICATION PROBLEMS
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE

  • Thanks to Mike Giaquinto and Scott at SJM Inspect for technical editing remarks
  • Thanks to reader Jacob Behrends, FL for discussing how a clogged condensate drain line can overflow condensate into a condensate pan that in turn may contain a safety switch that shuts down the whole air conditioning system. August 2010.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
  • Home Reference Book - Carson Dunlop The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).
  • Air Conditioning Inspection, Diagnosis, Repair, Efficiency all the basics for home owners, inspectors, new repairmen
  • NewAir Conditioning SEER - New DOE Air Conditioner and Heat Pump Efficiency Standard
  • Asbestos HVAC Ducts and Flues field identification photos and guide
  • Fiberglass: Indoor Air Quality Investigations: Fiberglass in Indoor Air, HVAC ducts, and Building Insulation
  • ...
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