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AIR CONDITIONING & HEAT PUMP SYSTEMS

A/C - HEAT PUMP CONTROLS & SWITCHES
AIR CONDITIONER COMPONENT PARTS
AIR CONDITIONER TYPES, ENERGY SOURCES
AIR FILTER EFFICIENCY
AIR FILTERS, FIBERGLASS PARTICLES
AIR FLOW MEASUREMENT CFM
APPLIANCE EFFICIENCY RATINGS

BLOWER DOORS & AIR INFILTRATION
BLOWER FAN CONTINUOUS OPERATION
BLOWER FAN OPERATION & TESTING
BOOKSTORE - Air Conditioning "How To" Books

CAPACITORS for HARD STARTING MOTORS
CAPILLARY TUBES
CLEANING & Legionella BACTERIA
CHINESE DRYWALL HAZARDS
CONDENSATION or SWEATING PIPES, TANKS

DEFINITION of Heating & Cooling Terms
DEW POINT CALCULATION for WALLS
DEW POINT TABLE - CONDENSATION POINT GUIDE
DIAGNOSE & FIX AIR CONDITIONER / HEAT PUMP
DIAGNOSE & FIX HEATING PROBLEMS-BOILER
DIAGNOSE & FIX HEATING PROBLEMS-FURNACE
DUCTS - Asbestos
DUCT INSULATION, Asbestos Paper
DUCT INSULATION for SOUNDPROOFING
DUCT SYSTEM NOISES
DUCTS, Asbestos Transite Pipe
DUST, HVAC CONTAMINATION STUDY

ELECTRIC MOTOR OVERLOAD RESET SWITCH
EVAPORATIVE COOLING SYSTEMS

FAN LIMIT SWITCH
FAN NOISES

GAS EXPOSURE EFFECTS, TOXIC
GAS DETECTION INSTRUMENTS

HEAT LOSS (or GAIN) in buildings
HEAT LOSS (or GAIN) INDICATORS
HEAT LOSS R U & K VALUE CALCULATION
HEAT PUMPS
HEATING SMALL LOADS

INSPECTION CHECKLIST - OUTDOOR UNIT
INSPECTION LIMITATIONS, A/C SYSTEMS

LEED GREEN BUILDING CERTIFICATION
LOST COOLING CAPACITY
LOW VOLTAGE TRANSFORMER TEST

MOTOR OVERLOAD RESET SWITCH
MOLD in AIR HANDLERS & DUCT WORK

OPERATING COST, AIR CONDITIONER
OPERATING DEFECTS, AIR CONDITIONING

REPAIR GUIDE, AIR CONDITIONERS / HEAT PUMPS
REPAIR & DIAGNOSTIC FAQs for A/C

SWAMP COOLERS

THERMOSTATS, HEATING / COOLING
THERMOSTATIC EXPANSION VALVES

WATER COOLED AIR CONDITIONERS
WINDOW / WALL AIR CONDITIONERS
WINDOW / WALL A/C SUPPORTS

More Information

Photograph of  cooling system condensate leaks onto heat exchanger Air Conditioning or Heat Pump condensate leaks, health hazards, mold risk, repairs
     

  • Air Conditioning condensate leaks, health hazards, mold risk, repairs
  • Why Condensate Pump Leaks & Drain Clog Can Turn off the Air Conditioner
  • CONDENSATE HANDLING - home
  • DRIP TRAY DEFECTS - separate article
  • CONDENSATE LEAKS
  • CONDENSATE PUMPS - separate article
  • CONDENSATE DRAINS - separate article
  • CONDENSATE DRAIN CLEAN & DE-CLOG - separate article
  • CONDENSATE TRAY CLEANING - separate article
  • Questions & answers aboutthe hazards associated with air conditioner or heat pump condensate drip tray or overflow tray leaks
  • References

Click to Show or Hide Related Topics

  • AIR CONDITIONING & HEAT PUMP SYSTEMS - home
  • A/C COMPONENTS
  • AIR FILTERS for HVAC SYSTEMS
  • AIR HANDLER / BLOWER UNITS
  • BACKUP HEAT for HEAT PUMPS
  • BTU CHART for AIR CONDITIONERS / HEAT PUMPS
  • CLEARANCE DISTANCE, HVAC
  • COMPRESSOR & CONDENSING COIL, A/C
  • CONDENSATE HANDLING, A/C
  • CONTROLS & SWITCHES, A/C - HEAT PUMP
  • CONDENSING COIL REPAIR REPLACE
  • COOL OFF HEAT THERMOSTAT SWITCH
  • COOLING CAPACITY, RATED
  • COOLING COIL or EVAPORATOR COIL
  • COOLING COIL CLEANING
  • DATA TAGS on AIR CONDITIONERS
  • DEHUMIDIFICATION PROBLEMS
  • DUCT SYSTEM & DUCT DEFECTS
  • DUCTLESS AIR CONDITIONERS & HEAT PUMPS
  • EDUCATION & CLASSES, HVAC SCHOOLS
  • ELECTRIC MOTOR DIAGNOSTIC GUIDE
  • EXPANSION VALVES, REFRIGERANT
  • FAN, AIR HANDLER BLOWER UNIT
  • FAN AUTO ON Thermostat Switch
  • FAN, COMPRESSOR/CONDENSER UNIT
  • FAN CONVECTOR HEATERS - HYDRONIC COILS
  • FROST BUILD-UP on AIR CONDITIONER COILS
  • GAUGE, REFRIGERATION PRESSURE TEST
  • HEAT PUMPS
  • HUMIDITY LEVEL TARGET
  • MANUALS & PARTS GUIDES - HVAC
  • MINI SPLIT AIR CONDITIONERS & HEAT PUMPS
  • NOISE AIR CONDITIONER / HEAT PUMP
  • ODORS in AIR HANDLERS & DUCT WORK
  • OPERATING TEMPERATURES
  • PORTABLE ROOM AIR CONDITIONERS
  • PRESSURE READINGS, REFRIGERANT
  • REFRIGERANTS & PIPING
  • REPAIR GUIDE - A/C or Heat Pumps
  • REPAIR TOPICS A/C & HEAT PUMPS
  • ROOFTOP A/C / HEAT PUMP
  • SEER RATINGS & OTHER DEFINITIONS
  • SPLIT SYSTEM Ductless Air Conditioners
  • SWAMP COOLERS
  • THERMOSTATS, HEATING / COOLING
  • THERMOSTATIC EXPANSION VALVES
  • WALL CONVECTORS Heating / Cooling
  • WINDOW / WALL AIR CONDITIONERS
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

This air conditioning repair article discusses the problems and hazards caused by leaky air conditioner or heat pump condensate drip trays and overflow pans. We address the inspection of air conditioning condensate systems, including air conditioning condensate leaks, health hazards from air conditioner leaks, the related mold risk, and condensate leak repairs, as well as condensate piping, traps, drains, condensate pumps, and the detection and hazards of air conditioning system condensate leaks in buildings. Air conditioner or heat pump condensate leak health and safety concerns are reviewed here.

Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.

CONDENSATE LEAKS - Air Conditioning System / Heat Pump Condensate Leaks

Photograph of  cooling system condensate leaks onto heat exchanger See our complete list of air conditioning and heat pump condensate handling system inspection, diagnosis, and repair articles beginning at CONDENSATE HANDLING, A/C.

When a cooling coil is installed atop a hot air furnace, air conditioning condensate leaks may drip onto the furnace heat exchanger.

Safety Warning about flue gas leaks: leaks onto a furnace heat exchanger can cause rust damage and holes, risking dangerous carbon monoxide leaks and requiring replacement of the heating system.

Further investigation of the source of leakage and the condition of the furnace heat exchanger is needed promptly - this is a safety concern.

Condensate Line maintenance tip: If the condensate line becomes plugged system condensate overflow will spill onto and rust and possibly seriously damage the furnace heat exchanger. During system operation you should periodically confirm that condensate is being discharged properly.


Photograph of  improper condensate drain Photograph of  improper condensate drain Photograph of  improper condensate drain leaks onto attic floor

This sequence of photos shows of an attic air conditioning condensate line what happens when an amateur rigs up a condensate drain in an attic without proper glue, support, and slope.

The plastic piping was not securely supported and when touched, fell apart to spill condensate into the attic floor and into the ceilings below.

Condensate leaks into an attic ceiling risk not only damage to the building but a hidden mold reservoir in the building insulation or on the attic side of the ceiling drywall below.

Since this air conditioning attic system was the same one which showed the dog bowl and kitchen pot in use to catch condensate drips at the air handler unit, the inspector was not remiss in checking the remainder of the condensate drain line rather aggressively.

Photograph of  condensate leaks to interior of blower compartment

Condensate leaks from the air handler's internal drip tray (below the evaporator coil) occur if the internal drain is clogged.

When condensate wets the insulation on the interior of the blower compartment there is risk of problematic mold growth in the system.

In warm humid climates such as the Southern U.S., high levels of condensate production in the air handler unit can also result in movement of condensate downstream into the supply duct, forced there by the blower itself.



Missing air conditioning condensate trap:

[Example air conditioning inspection report language]: We did not see a trap on the condensate line itself - usually installed as good practice - ask your HVAC service person about this detail. It could be required for sanitary or other reasons. CONDENSATE TRAPS have several function including avoiding possible draw of unsanitary air or bacteria back into the building air supply.

Readers who need to clean or unclog a blocked or leaky overflowing A/C or heat pump condensate drain should see CONDENSATE DRAIN CLEAN & DE-CLOG.

Condensate Pump Leaks & Drain Clog Can Turn off the Air Conditioner

In Florida we have air conditioner drain pumps that pump out the water from condensation.

In tracking down an air conditioner condensate leak, I found that the the condensate pump drain line, a small-diameter PVC pipe, was clogged with water mold.

That was why my air conditioner wasn't kicking on.

It would of ended up costing at least a hundred dollars just for a service tech to fix something as simple as that. I had to take the pump apart and clean it. I took off the PVC drain line coming out of inside air conditioner and blow and clean it all out too. - Jacob Behrends, FL

We suspect that due to the clogged condensate drain line on Mr. Behrends' cooling system, A/C condensate was overflowing into a condensate overflow pan that used a sensor switch that responds to water in the overflow pan by turning off the A/C system. This design is intended to prevent condensate from overflowing the pan and flooding the building - a possible source of mold or other damage - DF

Also see CONDENSATE DRAIN CLEAN & DE-CLOG and CONDENSATE TRAY CLEANING.


Frequently Asked Questions (FAQs)

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

  • Thanks to AMike Giaquinto and Scott at SJM Inspect for technical editing remarks
  • Thanks to reader Jacob Behrends, FL for discussing how a clogged condensate drain line can overflow condensate into a condensate pan that in turn may contain a safety switch that shuts down the whole air conditioning system. August 2010.
  • Carson, Dunlop &
Associates Ltd., TorontoCarson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. (416) 964-9415 1-800-268-7070 info@carsondunlop.com. The firm provides professional home inspection services & home inspection education & publications. Alan Carson is a past president of ASHI, the American Society of Home Inspectors. Thanks to Alan Carson and Bob Dunlop, for permission for InspectAPedia to use text excerpts from The Home Reference Book & illustrations from The Illustrated Home. Carson Dunlop Associates' provides:
    • Commercial Building Inspection Courses - protocol ASTM Standard E 2018-08 for Property Condition Assessments
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    • The Home Reference Book, a reference & inspection report product for building owners & inspectors.
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  • Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment
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Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson DunlopThe Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

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  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
    Building inspection education & report writing systems from Carson, Dunlop & Associates Ltd
  • Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
  • Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
  • Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
  • "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
  • Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
  • ...

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