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Goodman Gray Flex Duct Deterioration & Failures InspectAPedia®  -     Goodman Gray Flex Duct & Goodman Quietflex Ductwork Deterioration & Failures in Air Conditioning or Heating Duct Products Defective duct products and materials

This chapter discusses Goodman(TM) Flex Duct failures with references to product failures by two manufacturers of similar flexible duct work products, Owens Corning(TM) and Goodman(TM). Neither of these products is currently sold but both may be found in older homes. The master document, of which this is a chapter, describes the inspection of residential air conditioning systems (A/C systems) to inform home buyers, owners, and home inspectors of common cooling system defects.

GOODMAN GRAY FLEXDUCT - Deterioration in Hot Locations

This Goodman gray flex duct or "flex duct" air conditioning duct work material is a defective product. In hot attic spaces or where exposed to UV light, the plastic of this flexible air conditioning duct material disintegrates leaving its fiberglass insulation exposed to also disintegrate, leak, or possibly blow into the building living space. Replacement of the duct work is required - a significant expense. - Thanks to Jon Bolton for these photos. of Goodman gray flex duct disintegrating in an attic.

Where this duct is found in a building it should be replaced. When a heating or air conditioning flex-duct product has lost its exterior plastic covering the effects are these:

1. The cost of heating or cooling the building is increased due to lost insulation: because the ducts are no longer insulated from the ambient temperature in the attic or crawl space where they are located. For example, an air conditioning duct passing through a hot attic and missing its insulation will be heated by the ambient attic air, delivering warmer air to the living space than is desired.
   
   
2. The cost of heating or cooling the building is increased due to leaks: because damaged ducts are more likely to leak, cooled or warmed air intended for the occupied space may be lost in the attic or crawl space where the damaged HVAC ducts are located.
   
   In addition we might see these two indirect problems developing:
   
   
3. Increased circulation of fiberglass particles from the duct insulation or from building insulation which may be picked up and blown into the building air supply
   
   
4. Mold growth in the HVAC ducts due to loss of insulation and increased in-duct condensation in some circumstances.

For another flex duct product that is not as old but which can have similar disintegration problems, see OWENS ORNING FLEXDUCT

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BOOKSTORE - Air Conditioning "How To" Books
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
  ASBESTOS HVAC DUCTS
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  DUCT ROUTING & SUPPORT
  BALANCING AIR DUCT FLOW
  FIBERGLASS DUCT, RIGID CONSTRUCTION
  FIBERGLASS HVAC DUCTS
  FIRE DAMPERS in DUCTWORK
  GOODMAN GRAY FLEXDUCT
  INCREASING RETURN AIR
  LEAKY DUCT CONNECTIONS
  LOCATION OF REGISTERS & DUCTS
  MOLD in AIR HANDLERS & DUCT WORK
  ODORS in AIR HANDLERS & DUCT WORK
  OWENS CORNING FLEXDUCT
  OWL FLEXDUCT
  RETURN AIR REGISTERS & DUCTS
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  Transite Pipe HVAC Ducts
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INSPECTION CHECKLIST - OUTDOOR UNIT
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CRITICAL DEFECTS
FURNACES WARM AIR HEATING SYSTEMS
INDOOR AIR QUALITY IMPROVEMENT GUIDE

• Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
• Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

• Our recommended books about building design, inspection, and repair, and about indoor environment testing, diagnosis, and cleanup are at the InspectAPedia Bookstore.
• Complete List of Air Conditioning & Heat Pump Design, Inspection, Repair Books at the InspectAPedia Bookstore.
• Modern Refrigeration and Air Conditioning, A. D. Althouse, C.H. Turnquist, A. Bracciano, Goodheart-Willcox Co., 1982
• Principles of Refrigeration, R. Warren Marsh, C. Thomas Olivo, Delmar Publishers, 1979
• "Air Conditioning & Refrigeration I & II", BOCES Education, Warren Hilliard (instructor), Poughkeepsie, New York, May - July 1982, [classroom notes from air conditioning and refrigeration maintenance and repair course attended by the website author]
• Refrigeration and Air Conditioning Technology, 5th Ed., William C. Whitman, William M. Johnson, John Tomczyk, Cengage Learning, 2005, ISBN 1401837654, 9781401837655 1324 pages
• Carson Dunlop, Associates, Toronto, have provided us with (and we recommend) Carson Dunlop Weldon & Associates' Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).
• ...

More Information on Building Diagnostic Inspections and Repairs

For more information about fiberglass as an indoor air quality concern see:

• Fiberglass in Indoor Air, HVAC Ducts, and Building Insulation
• Fiberglass Particle Identification in the Fiberglass Test Laboratory
• Goodman Gray Flex Duct Deterioration and Failures
• Mold in Fiberglass Insulation
• Optimum Indoor Air Filters
• Owens Corning Flex Duct Deterioration and Failures
• World Trade Center Dust Particle Identification

For more information about asbestos as an indoor air quality concern with focus on easy ways to identify asbestos materials in buildings, see:

• Asbestos Identification in Buildings: How to find & identify asbestos-containing materials
• Asbestos in Good Condition
• Asbestos HVAC Ducts - Asbestos Materials On or In Heating and Cooling Duct Work
• Asbestos paper duct wrap
• Asbestos Transite Chimneys, Flues, & Pipes in Buildings
• Asbestos under the microscope
• Asbestos Vibration Dampers & Asbestos in the Air Handler
• Ceiling tiles: How to recognize ceiling tiles that may contain asbestos
• Examples of unusual uses of asbestos in buildings

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