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  CPSC Against Twist-On Aluminum Wire Connectors
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Aluminum Wiring Information on Twist-On Connector Repairs
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CPSC Meeting Log - Twist-On Wire Connectors for Aluminum #2 Wire

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                 L O G  O F  M E E T I N G
SUBJECT: Twist-on Wire Connectors for Aluminum Wire DATE: June 1, 1995 PLACE: Room 410 B/C East West Towers DATE OF LOG ENTRY: June 15, 1995 SOURCE OF LOG ENTRY: William H. King, Jr. ESEE CPSC PARTICIPANTS: William H. King, Jr. ESEE Andrew Stadnik, ES Linda Edwards, ESEE Aaron Banerjee, ESEE Ed Krawied, ESEE Marc Schoem, CCA (a.m. only) John Fitch, CCA (p.m. only) NON-CPSC PARTICIPANTS: Jerry Kopstein, Underwriters Laboratories INC. (UL) Jake Killinger, UL Jim Beyreis, UL Peter Pollak, Aluminum Association Phil Sawyer, Ideal Industries, Inc. Bill Blaha, Ideal Industries, Inc.

SUMMARY:

Following the recent announcement by Underwriters Laboratories Inc. that a twist-on wire connector has been listed by UL for use with aluminum-to-copper conductors for the first time since 1987, CPSC staff raised safety concerns with the application of this product to existing homes wired with aluminum wiring. Those concerns led to the meeting covered by this log.

Mr. King provided the explanation of the CPSC staff concerns as documented in CPSC letter of May 1, 1995 to UL. UL, Ideal and the CPSC staff discussed their position and views on each of the ten issues covered in the letter. Following the exchange of views, the parties agreed to the following:

1. CPSC staff will provide UL with copies of the reports that led to the selection of the aluminum wiring repair recommendations contained in the CPSC booklet "Repairing Aluminum Wiring". CPSC will also provide copies of reports related to environmental testing of electrical connections involving aluminum wire, and testing of twist-on connectors with aluminum wire.

2. UL will consider further how representative the aluminum wire stock used in the UL testing is to conductors installed in homes.

3. UL will consider inclusion of environmental test conditions in the performance requirements of their standard.

4. UL will review the human factors issues involved in consumer application of twist-on connectors for aluminum wire.

5. UL will consider hot-wire ignition as a test method applicable to flammable parts of the twist-on connector for aluminum wire.

6. UL will consider additional testing of the connector using electric current flowing between conductors of similar metals, including AL-to-AL, when these are part of the listed AL- CU wire combinations.

It was agreed by the parties to get back in touch with each other, via a conference call, in approximately six weeks from the date of this meeting to further pursue this matter. ######

Source Files: awtwist2.htm 6/28/95 from - from CPSC (re-typed from hard copy: DJ Friedman0 6/08/1995)

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ELECTRICAL INSPECTION, DIAGNOSIS, REPAIR
ALUMINUM WIRING HAZARDS & REPAIRS
ALUMINUM WIRE FAILURE REPORTS
ALUMINUM WIRE RISK
  Aluminum Wiring Safety
  Aluminum Wiring - CPSC Publication #516-PDF
  Aluminum Wiring - CPSC Publication #516-HTML
ALUMINUM WIRING, HOW TO RECOGNIZE
ALUMINUM WIRING, HOW TO REDUCE THE RISK
  HOW TO REDUCE THE AL WIRE RISK: DETAILS
  COPALUM ALUMINUM WIRE CONNECTORS
  ALUMI-CONN ALUMINUM WIRE CONNECTORS
  ALUMINUM GROUND WIRES
  MAKING SPACE FOR ALUMINUM WIRE CONNECTORS
  REDUCING THE FIRE HAZARD IN ALUMINUM-WIRED HOMES - Full Report

ALUMINUM WIRING REPAIR ELECTRICIANS
ALUMINUM WIRING REPAIR, Other Products
ALUMINUM WIRING REPAIR COALR & CU-AL DEVICES
ALUMINUM WIRING REPAIR NOT-Recommended Products
  CPSC Against Twist-On Aluminum Wire Connectors
  CPSC Letter Aluminum Wiring Connectors
  CPSC Twist-On Wiring Connectors Meeting Log
  Ideal 65 Connector for Aluminum Wire Repair?
  COALR & CU-AL Devices?
  Scotchlok 3M connector
  Aluminum Wiring Repair Methods - CPSC Meeting 9/28/95
Reducing the Fire Hazards in Aluminum-Wired Homes
BOOKSTORE - ELECTRICAL

DIRECTORY OF ELECTRICIANS - Aluminum Wiring
DIRECTORY OF ELECTRICIANS - FPE Zinsco
ALUMINUM WIRING ADVICE FOR RENTERS
ALUMINUM WIRING BIBLIOGRAPHY
Aluminum Wiring Notes for Home Inspectors

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson Dunlop The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
  • GO TO the ALUMINUM WIRING INFO WEBSITEThe Aluminum Wiring Information Website Aluminum Wiring Hazards and Repairs: in-depth info, photos, documents. Main Page.
    • The Aluminum Electrical Wiring Hazard Explained (in the document you are presently viewing)
    • How to Reduce the Risk in buildings with Aluminum Electrical Wiring - Overview of Acceptable Repair Practices (in the document you are presently viewing)
    • Aluminum Electrical Repair Method Details - "How to" details, how to identify, COPALUM repair, alternative repairs, history, products, research, source of special AMP TYCO COPALUM connectors & COPALUM Electricians (in the document you are presently viewing)
    • COPALUM Electricians: Sources of TYCO COPALUM -Certified/Trained Aluminum Wire Repair Services (in the document you are presently viewing)
    • Other Products, Ideal 65 Purple Twister (not recommended), & other Aluminum Wire Products/Articles (in the document you are presently viewing)
  • The Aluminum Wiring Bibliography: extensive resources on Aluminum Wiring
  • Aluminum Wire Failure Reports & Photos: Real life aluminum wiring field failure reports
  • Reducing the Fire Hazards in Aluminum-Wired Homes, Jess Aronstein, Ph.D., This document answers most technical questions about the hazards and remedies of aluminum electrical wiring. Some of the sections of this very thorough document are listed below:
  • Fire Hazards With Aluminum to Copper Twist-on Connectors & Acceptable Aluminum Wiring Repair Practices Color Photos, Current Issues. 9/28/95 CPSC Meeting Minutes
  • "Is YOUR Aluminum Wiring Safe?" article discussing safety claims made by some people without looking at the wiring, J. Aronstein, 11/21/95
  • "Repairing Aluminum Wiring," U.S. Consumer Product Safety Commission Publication CPSC#516 available online
  • * Safety Hazards and Safe Inspection Procedures for Electrical and Home Inspectors at Residential Electric Panels
  • Electrical Panels, How to Inspect in buildings, safety for electrical inspectors, electrical panel, fusing, wiring defects, defective products. Inspection Class Presentation
  • Electrical System & Wiring Hazard Inspection, Detection, Cause, Remedy, Prevention - Main Electrical Page
  • Electrical Books - Recommended books on electrical inspection, electrical wiring, electrical problem diagnosis, and electrical repair can be found in the Electrical Books section of the InspectAPedia Bookstore. (courtesy of Amazon.com)
  • Directory of Home Inspectors accessible via Internet
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