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Concrete mixing procedure for design-build deck projects: how to prepare concrete for deck footings & piers. This article tells how to mix your own concrete or how & when to decide to order a concrete delivery when building a deck, porch, or exterior stairs.
We describe mixing small amounts of concrete by hand, using power concrete mixers, and also using a power post or pier hold digger. The article includes advice when ordering concrete to be delivered to your deck project. This article series describes construction details for decks and porches.
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One of the major decisions you need to make early on is whether or not to mix your own concrete. The choice is largely dependent on the number and depth of piers and footings you need, as well as your budget and available time.
If you are not sure how to proceed, consider mixing the concrete yourself for one pier and footing, then decide if you can handle the effort for the others. Concrete can irritate your eyes, lungs, and skin, so it’s best to wear gloves, long sleeves and long pants, a dust mask, and eye protection when you work with it.
Watch out: Keep in mind that as soon as you add water to the dry mix, the clock starts ticking.
Have tools, materials, and helpers in place ahead of time, and mix concrete in batches small enough to finish your work before the concrete starts hardening (about 90 minutes in cool weather, 45 minutes—or less—in warm weather). If you use a power mixer, read the instructions before you turn it on.
How Much Concrete Do I Need per Form Tube?
Before buying bags of ready-mix concrete (just add water), or raw materials (portland cement, sand, gravel), or deciding to buy your concrete from a delivery truck, it makes sense to figure how much total concrete you need to fill all of your footing and pier forms.
You could calculate the cubic feet of concrete needed by using simple math for which we give detailed examples at STATIC HEAD. You just need the diameter of your form tubes and the length (or height) to which you're going to pour concrete.
But Sonotube® as well as other concrete form manufacturers kindly do the math for us as we show in the following table.
Concrete buying tip: order enough, including allowing for a small wastage, but do not over-buy your concrete unless you have another place to use it. Dumping excess concrete out on to your yard and letting it harden is just the first step in disposal. You'll need to break up and dispose of any excess properly.
Mixing concrete by hand
Concrete is a mix of Portland cement, sand, gravel, and water. Fortunately, you can buy pre- mixed bags of the dry ingredients and add your own water. One 80-pound bag should yield about 0.6 cubic feet of mixed concrete. You will need a plastic mortar tub or wheelbarrow, a mortar hoe (a shovel or garden hoe can also be used), and a source of water.
When you mix concrete, measure out the amount of water specified on the bag, but pour in only about 90 percent of it at first, then add small amounts as described below. Avoid adding too much water. If the mixture becomes runny, with small pools of water forming on the surface, you will need to add another full bag of dry ingredients and more water.
Empty a small bag of dry, premixed concrete into your mortar into your mortar tub. If you try to use only a partial bag, you may not pour out the properly balance mixture or ingredients. Mix the dry ingredients together, and then pour about 90% of the suggested amount of water into a small or crater in the middle. Pull dry ingredients into the water with the hoe, and mix carefully.
As you mix the concrete, add small amounts of water at a time, and mix each addition in thoroughly before adding more. When you can form a small pile of concrete that holds its shape, the mixture is ready to use. Be careful not to add too much water; if you do, the mix will look wet, with pools forming on the surface. Adding a partial bag of dry mix to fix the problem is not recommended because the proportion may not be right.
Power hole diggers
Power augers can remove dirt much faster than manual diggers. But that does not mean that they make the job easy.
Check local rental stores to see what kinds of tools they carry, and choose an auger bit that matches the width of hole you want to dig. Make sure to wear ear and eye protection when working with a power auger of any type. Two-person power augers like are quite common. They are best used by two relatively strong people who can maintain a firm grip on the handles at all times.
If you are working alone, a flexible-shaft auger is a good choice. It has an engine separated from the auger, rather than sitting on top of it, which makes it lighter and easier to handle. You may need a trailer hitch to tow one of these tools home. A more powerful one-person auger features an engine mounted on top of the auger; in this case, the operator stands on a small platform at the rear of the device.
This tool must be anchored to the ground with chains and spikes. Be sure to get thorough instructions for any rental tool before you try to operate it. Alternatively, you may prefer to hire someone with an auger mounted on a truck, tractor, or skid-steer loader.
A rented electric or gas-powered mixer can be used with premixed concrete, but you may find it more economical (if a bit more complicated) to mix your own dry ingredients. Use a shovel to mix one part Portland cement, two parts sand, and three parts coarse gravel, and then slowly add water until you achieve the right consistency. Turn off the power whenever you check the mixture. Some power mixers can be emptied right into the hole.
If you need a large amount of concrete, your best option is to have it delivered in a commercial truck. Concrete is ordered in cubic yards (a cubic yard equals 27 cubic feet), so you will have to calculate how much you need very carefully before ordering.
Tell the supplier you are using the concrete for deck footings. When the truck arrives, you should have a couple of helpers ready to go to work immediately. You will probably need to unload concrete into wheelbarrows, which need to be emptied quickly into holes and refilled.
If you keep the truck waiting, you may incur extra charges and the concrete may harden.
To determine the amount of concrete in each footing and pier (or for any cylinder), first use the following formula: radius 2 x inches of depth x 3.14 = cubic inches. Then convert cubic inches to cubic feet.
How to Place the Concrete in the Forming Tube
Continue reading at DECK PIER CONSTRUCTION or select a topic from the More Reading links shown below.
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