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Pushmatic electrical panel (C) Daniel Friedman Bulldog & ITE Pushmatic Circuit Breakers & Electrical Panels - Safety Advice & Field Failure Reports
     

  • PUSHMATIC - BULLDOG PANELS - CONTENTS
    • Pushmatic Bulldog Circuit Breaker & Electrical Panel Possible Safety & Operating Concerns
    • Pushmatic Bulldog Circuit Breaker & Electrical Panel Brands & Identification & Compatibility or Interchangeability
    • ITE Pushmatic Bulldog History & Distribution
    • Pushmatic Bulldog Circuit Breaker & Electrical Panel failure hazard description
    • Legal Documents, References on Pushmatic & Bulldog Circuit Breakers & Electrical Panels
    • Advice for Owners of Properties Using a Pushmatic or Bulldog Electrical Panel
    • Compatibility of Bulldog, Pushmatic, ITE-Pushmatic, Siemens Pushmatic Circuit Breakers
  • BULLDOG PUSHMATIC BREAKER REPLACEMENTS - separate article
  • PUSHMATIC BREAKER FAILURE REPORTS - separate article
  • Westinghouse v. Bulldog - separate article
  • Questions & answers on Bulldog & ITE Pushmatic Circuit Breaker Performance
  • References

Click to Show or Hide Related Topics

  • ELECTRICAL INSPECTION, DIAGNOSIS, REPAIR - home
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  • ALUMINUM WIRING HAZARDS & REPAIRS
  • AMPS MEASUREMENT METHODS
  • AMPS VOLTS DETERMINATION
  • BACKUP ELECTRICAL GENERATORS
  • CIRCUIT BREAKER SIZE for A/C or HEAT PUMP
  • CONDUIT, ELECTRICAL
  • CORROSION in ELECTRICAL PANELS
  • DEFINITIONS of ELECTRICAL TERMS
  • DIRECTORY OF ELECTRICIANS
  • DMM Digital Multimeter, HOW TO USE
  • DMM & VOM SAFETY
  • ELECTRIC HEAT
  • ELECTRIC METERS & METER BASES
  • ELECTRIC MOTOR DIAGNOSTIC GUIDE
  • ELECTRIC MOTOR OVERLOAD RESET
  • ELECTRIC PANEL AMPACITY
  • ELECTRIC PANEL INSPECTION
  • ELECTRICAL BASICS
  • Electrical Code Basics
  • ELECTRICAL OUTLET, HOW TO ADD & WIRE
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  • EMF RF FIELD & FREQUENCY DEFINITIONS
  • FEDERAL PACIFIC FPE HAZARDS
  • GFCI PROTECTION,Testing GFCIs AFCIs
  • GROUND SYSTEM INSPECTION
  • GROUND SYSTEM REQUIREMENTS
  • KNOB & TUBE WIRING
  • LIGHTING, EXTERIOR GUIDE
  • LIGHTING, INTERIOR GUIDE
  • LIGHTNING PROTECTION SYSTEMS
  • LOW VOLTAGE BUILDING WIRING
  • LOW VOLTAGE TRANSFORMER TEST
  • MAIN DISCONNECT
  • MULTI-WIRE CIRCUITS
  • MURRAY SIEMENS Recall
  • OLD HOUSE ELECTRICAL WIRING
  • PHOTOVOLTAIC POWER SYSTEMS
  • PUSHMATIC - BULLDOG PANELS
  • SAFETY for ELECTRICAL INSPECTORS
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  • SERVICE DROP
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  • SE CABLE SIZES vs AMPS
  • SIEMENS MURRAY Recall
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  • ZINSCO SYLVANIA ELECTRICAL PANELS
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

ITE / Siemens Bulldog Pushmatic Breakers: this article describes potential fire and safety hazards where certain Bulldog & ITE-Pushmatic circuit breakers and electrical panels are used. We provide Pushmatic circuit breaker identification photographs including of electrical panels and of individual circuit breakers. The article also discusses the history of Pushmatic breakes, gives advice to homeowners whose building is served by a Pushmatic electrical panel, and we discuss both compatability of and concerns when using replacement circuit breakers or used Pushmatic circuit breakers sold by salvage operatoers. We solicit field failure and field inspection reports of questionable or possibly problematic electrical equipment in buildings such as the Bulldog™ and ITE-Pushmatic® brands described here.

Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.

Pushmatic & Bulldog Circuit Breakers & Electrical Panel Safety Warnings

Pushmatic electrical panel (C) Daniel Friedman Matt StegerThis website provides information about a variety of electrical hazards in buildings, with articles focused on the inspection, detection, and reporting of electrical hazards and on proper electrical repair methods for unsafe electrical conditions.

As of February 2009 we had received occasional field reports on product failures of PushMatics, and older similar Bulldog circuit breakers and electrical panels, but not enough data to reach a sound conclusion about the reliability and safety of this electrical equipment. we had been unable to find independent research reports on this product.

By April 2011, preliminary results of yet incomplete testing of a wider range of brands of residential electrical panels and circuit breakers, conducted by David Carrier, an electrical engineer, had begun to suggest some failures to trip among certain Bulldog, ITE & Siemens ITE.

That testing remained incomplete. Interestingly, in addition to the anticipated higher failure to trip rates among FPE Stab-lok design breakers Carrier was seeing an unanticipated trip failure rate among certain Murray circuit breakers and certain Challenger circuit breakers, Crouse Hinds circuit breakers. [1]

Photo of a Pushmatic electrical panel at left courtesy of Matt Steger.

Our own personal experience with inspecting and on occasion using ITE Pushmatic circuit breakers and panels did not encounter product failures and our lay opinion was that the product appeared (to visual inspection) well made. But at InspectAPedia.com we have received increasing questions about and mixed reviews about this product design.

This web page provides a contact point for inspectors to send field inspection reports, field failure reports, and reports of research, product history, and safety opinions regarding Pushmatic brand and Bulldog brand electrical panels.

Pushmatic Bulldog Circuit Breaker & Electrical Panel Brands & Identification & Compatibility or Interchangeability

Pushmatic panel label (C) Daniel Friedman

  • ITE Siemens Pushmatic™ - Pushmatic Electri-Center® "ITE Bulldog" and ITE Pushmatic products continue for sale new from various electrical suppliers. [Note: Previously ITE was a separate brand before the mark was purchased by Siemens.]

    Watch out: new ITE Bulldog or ITE Pushmatic products may not be suitable for some older electrical panels carrying those brand names. Our understanding is that the Pushmatic brand is currently owned by Siemens.

    For example, dual 15A P1515 "condensed-space" Pushmatic circuit breakers will not fit in an older Gould ITE Pushmatic electrical panel - insertion is blocked by a vertical bar. DO NOT modify electrical equipment to "force" it to fit. Doing so is a violation of the electrical code and unsafe.
  • ITE Imperial Corporation, Philadelphia, PA (photo at above left)
  • Gould ITE Pushmatic™
  • Ace Hardware Pushmatic™ Replacement circuit breakers (not necessarily usable in older equipment)
  • Bulldog Pushmatic - Automatic Protection Push Button Control by Bulldog Electric Prod. Co. of Detroit, MI.

ITE Pushmatic Bulldog History & Distribution

These products were sold throughout North America. The original product name was Bulldog Pushmatic, a company also known for designing the Vac-U-Break circuit breaker. ITE purchased the brand (ITE Intermatic). Siemens purchased ITE. An electrical panel bearing the Bulldog brand probably dates from the 1950's.

Pushmatic Bulldog Circuit Breaker & Electrical Panel Possible Safety & Operating Concerns

Bulldog Pushmatic ITE type 20A circuit breaker (C) 2013 Daniel Friedman
  • Pushmatic & Bulldog circuit breakers use a thermal breaker design with no magnetic trip mechanism. Modern breakers incorporate both magnetic and thermal tripping mechanisms, increasing safety and the likelihood that they will function properly in the event of an overload or short circuit.
  • Operating difficulty: The design of the breaker is such that, over time, they become very stiff and difficult to operate or reset.
  • State of breaker On-Off unclear: Push-Matic breakers have an indicator flag showing whether the circuit is on or off. Many times, on old Push-Matic breakers, this on/off flag will stay fixed in either position, giving you a false indication of the condition of the circuit.

    The internal flagging mechanism that indicates the state of the circuit breaker as "on", "Tripped", "off" fails inside of individual circuit breakers, making it difficult for a building occupant or owner to know the condition of the breaker - in our opinion this is a significant potential shock hazard.

Greg Bell, a Florida home inspector offers the following additional details, (edited and supplemented by DJF)

Bulldog or Bulldog-Pushmatic electrical panels use a unique, proprietary type of circuit breaker called a "Pushmatic." Bulldog panels with Pushmatic breakers indicate an older system that is no longer manufactured, making replacement parts difficult or expensive to find. There appear to be two major problems with Pushmatic Breakers:

  1. Bulldog circuit breakers use a solely-thermal breaker design (they have no internal magnetic trip mechanism) - what this means to consumers is that the circuit breaker lacks one of the mechanisms used by newer equipment to increase the probability that the breaker will trip OFF when it should to protect the building from a fire - it may be therefore less inherently safe and reliable than other designs
  2. Bulldog circuit breakers are "grease fed" - if the circuit breaker is not not used (exercised) and serviced regularly they become stiff and difficult to operate or reset. (Mr. Greg doesn't conclude that this means they also don't trip, but that is plausible question) . Greg adds and we agree that no official study has been conducted documenting unusually high failure to trip rates and opinions of electrical professionals vary on the need to replace or upgrade thee panels.

The inspector concludes with an advice paragraph suggesting that the home inspector call for an electrician to shut down the panel power, inspect and check the contacts for rust and corrosion, and proper bus-bar contact.

Our OPINION is that this is unreliable advice since it begs the question of whether or not the INTERNAL parts of the breaker are unreliable and it may fail to trip in response to overcurrent.

...

Legal Documents, References on Pushmatic & Bulldog Circuit Breakers & Electrical Panels

Patent Infringement: 1953 case of Westinghouse v Bulldog Electric Products Co - giving us an idea of the age and history of the Bulldog brand. Westinghouse sued Bulldog for patent infringement. The document is useful for pointing out technical differences among similar-looking products. The Plaintiff's complaint was dismissed. A copy of the court document is Westinghouse v. Bulldog.

Current Advice for Owners of Properties Using a Pushmatic or Bulldog Electrical Panel

Home inspectors encountering a Pushmatic or Bulldog brand electrical panel should warn consumers that

  • There are safety warnings but conflicting opinions among inspectors and electricians about these electrical panels under either the Pushmatic™ or Bulldog™ brand names
  • There are some reports of Pushmatic™ or Bulldog™ brand circuit breakers failure to trip -
  • There are some reports of Pushmatic™ or Bulldog™ brand circuit breakers being difficult to operate (pushing the breaker in may not reliably "reset" the unit)

Examples of Pushmatic field failiures can be read at PUSHMATIC BREAKER FAILURE REPORTS.

  • It is apparent that Pushmatic™ or Bulldog™ brand circuit breakers, use a less-reliable trip mechanism (no internal magnetic trip) than that offered by modern equipment.
  • On this basis and pending further research we consider these products questionable with conflicting opinions that currently deserve a warning but not a condemnation. Consumers should take advantage of evidence of any failures of the equipment, remodeling, or panel upgrade to meet growing usage requirements as opportunities to replace this obsolete equipment.
  • Consumers should be sure that their property is properly protected by smoke alarms

Contact Us to Provide Pushmatic or Bulldog Electrical Equipment Field Failures & Observations

We would be very grateful if readers, owners, home inspectors encountering this equipment Contact Us by EMAIL with any field observations of apparent failures, overheating, damage, product photos. We will continue to collect data, credit contributors, and report the results.

Report ITE Pushmatic or Bulldog Electrical Panel Failures to the US CPSC

In addition to informing us of an ITE Pushmatic or Bulldog electrical panel or breaker event so that we can add this incident report to the data base we maintain, we encourage readers to report such events also to the US Consumer Product Safety Commission - it's easy: you can use a simple form at the CPSC's website: https://www.cpsc.gov/incident.html or you can send the CPSC email on incidents to: info@cpsc.gov

And we would appreciate hearing from professionals, home inspectors, electricians, engineers, regarding their opinion on what is sound, professional, unbiased advice that protects consumers without making unsupportable claims in this matter.

More Reading

  • BULLDOG PUSHMATIC BREAKER REPLACEMENTS - separate article
  • PUSHMATIC BREAKER FAILURE REPORTS - separate article
  • Westinghouse v. Bulldog - separate article

...


Frequently Asked Questions (FAQs) about Bulldog & ITE Pushmatic Circuit Breaker Performance

Compatibility of Bulldog, Pushmatic, ITE-Pushmatic, Siemens Pushmatic Circuit Breakers

Question: What's the difference between ITE Pushomatic and Bulldog Pushomatic and ITE Pushmatics?

Is there a difference between the ITE Pushomatic breakers and the Bulldog Pushomatics? I have not seen a "ITE Pushomatic" panel with the words "Bulldog" on them. - Peter Bennett

Reply:

We agree that we need more precision on this point and the text on this question is deficient. We think it's a matter of history of ownership and name changes but an online search in January 2011 did not find solid information about compatibility nor variations in the performance of these push-type circuit breakers among different labels and ages.

CONTACT us by email if you have information about this question.

Comment: Bulldog Pushmatic, disassembled, examined, comments

I have recently dismantled a Bull Dog Pushmatic breaker. The Bull Dog breakers have both, a electromagnetic, and a thermal element. The electric coil is under the metal strip, and pushes up on it. I suspect a design change was made in the breakers, sometime in the 50's and I'm not sure that some models were not electromagnetic only. I can recall from childhood that they trip instantly, with almost no spark. My father, an electrician, was messing with the xmas lights. I am a retired electrician. Getting them to trip at a lower amperage, and reassembling them is a bit of a nightmare. - Brian Torch - Canada

Reply:

I too grew up with the view that Bulldog Pushmatic breakers were particularly nicely made and appeared to me to be of high quality. It was later after working as a field investigator and as an editor here at InspectAPedia that I was informed about concerns with the product performance. - D. Friedman, Editor.

Question: Phantom trips on 100A main Bulldog Pushmatic circuit breaker

I read your page on bulldog pushmatic breakers. I have a bulldog panel in my old home that was installed in an electrical system upgrade in the early 1960’s. It has worked fine up to about 2 years ago. Now we experience random “phantom” trips of the 100 amp main breaker.

No other circuits trip when this happens and it usually happens when there isn’t any significant loading of the system going on. It doesn’t feel hot and when reset, everything works fine for a month or two or three then it happens again. Could this be due to surges? Or is more likely to be just an age problem? I was told it might be cheaper to replace the whole panel with a newer one than to find a replacement main for this box. - J.W., Michigan

Reply:

Because you are not aware of an overcurrent, that is, the main switch doesn't seem hot and you're not reporting visible arcing or odors, I'm still guessing that a breaker has an internal failure. I follow your suspicion that the problem is in the main switch.

But you could have a clandestine problem elsewhere in the electrical system or at one or more circuits fed from your Pushmatic panel. Circuit breakers are required to trip on a varying timeline depending on the level of overcurrent. So a more modest overcurrent (say an overloaded branch circuit) that runs for a long time and that should have tripped an individual breaker could be passing on its problem to the main switch without generating as much obvious tactile heat.

You or an expert could monitor current draw at the mains and across in-use circuits to see what's going on, though from your description I'm afraid it might take a long time to track down.

So what's phantom? Power surges on active circuits or a more hidden problem in the building's wiring, circuit usage, or breakers in the panel.

I agree that it would be economical (and probably more reliable) to replace the panel and breakers all as a set.

If you take that step and if you are interested, Contact Us and I can send you instructions on mailing in your equipment for an expert overcurrent test - there's no cost to you but the shipping. I bet that our associate David Carrier would be glad to put your equipment onto a test bench to see what's going on.

Question: One circuit breaker in my Bulldog Pushmatic panel keeps tripping.

I recently bought a home built in 1960 that has the Bulldog panel and Pushmatic breakers. One of the breakers is constantly tripping. I am almost 60 and leave alone. Should, in your opinion, I look for a replacement breaker or should the entire panel be switched out? From what I read on your website this old electrical panels don't seem to be very safe. Thank you. - C. 8/10/12

Reply:

A competent onsite inspection by an expert usually finds additional clues that help accurately diagnose a problem in an electrical panel. For example in the case you describe, one breaker repeatedly tripping, it is possible that the circuit breaker is doing its job - and that there is an overload or short circuit or other defect on that particular circuit.

That said, you have read that there are trip problems with some of this equipment; the safest policy would be to replace the panel.

But I would first ask your licensed electrician to thoroughly check the circuit whose breaker keeps tripping. For example, in addition to testing the circuit and the items connected to it, s/he might try swapping that circuit over to a different breaker in the panel to see if the problem recurs. That might give you a breather while waiting for the panel replacement.


Frequently Asked Questions (FAQs) about Pushmatic or Bulldog Pusmhatic circuit breaker failures

...

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Questions & Answers on Bulldog & ITE Pushmatic Circuit Breaker Performance.

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

  • [1] Personal communication: Email, David Carrier, P.E. to Daniel Friedman, 28 March 2011.
  • Matthew Steger, CRI, WIN Home Inspection, 717-361-9467: msteger@wini.com
  • Greg Bell, a Florida home inspector: http://www.bellinspection.com/files/Electric_panels.pdf at www.bellinspection.com Bell Inspection Service provides Inspection Services to Daytona Beach, Melbourne and Orlando Florida.
  • http://www.selfhelpforums.com/archive/index.php/t-10032.html - conversation about Pushmatics, field failure report
  • Patent infringement lawsuit: Westinghouse v Bulldog http://bulk.resource.org/courts.gov/c/F2/206/206.F2d.574.6544.html A copy of the court document is available here.
  • Journal of Light Construction online help forum: http://forums.jlconline.com/forums/showthread.php?t=30720 - this article talks about home inspectors "playing it safe" by "failing" a Pushmatic panel - without supporting data.
  • Peter Bennett, A Full House Inspection Co., provided technical editing of this text. Mr. Bennett can be contacted in New Jersey at 732-758-9887 or Cell: 732-245-9817, or by email to: afullhouseinspectionco@gmail.com Thanks to Mr. Bennett for discussing ITE Bulldog Pushmatic circuit breaker differences, compatibility, and substitution, May 2010.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson DunlopThe Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

    Or choose the The Home Reference eBook for PCs, Macs, Kindle, iPad, iPhone, or Android Smart Phones. Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter INSPECTAEHRB in the order payment page "Promo/Redemption" space.

  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
    Building inspection education & report writing systems from Carson, Dunlop & Associates Ltd
  • Recommended books on electrical inspection, electrical wiring, electrical problem diagnosis, and electrical repair can be found in the Electrical Books section of the InspectAPedia Bookstore. (courtesy of Amazon.com)
  • Rust and Corrosion in Electrical Panels, A Study and Report on Frequency and Cause for Electrical and Home Inspectors at Residential Electric Panels
  • "Electrical System Inspection Basics," Richard C. Wolcott, ASHI 8th Annual Education Conference, Boston 1985.
  • "Simplified Electrical Wiring," Sears, Roebuck and Co., 15705 (F5428) Rev. 4-77 1977 [Lots of sketches of older-type service panels.]
  • "How to plan and install electric wiring for homes, farms, garages, shops," Montgomery Ward Co., 83-850.
  • "Simplified Electrical Wiring," Sears, Roebuck and Co., 15705 (F5428) Rev. 4-77 1977 [Lots of sketches of older-type service panels.]
  • "Home Wiring Inspection," Roswell W. Ard, Rodale's New Shelter, July/August, 1985 p. 35-40.
  • "Basic Housing Inspection," US DHEW, S352.75 U48, p.144, out of print, but is available in most state libraries.
  • ...

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