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ZINSCO SYLVANIA ELECTRICAL PANELS

More Information

How to Report Failures of Zinsco Electrical Panels & GTE-Sylvania-Zinsco Circuit Breakers
     

  • How and Where to Report Zinsco or Sylvania Electrical Equipment Failures
    • REPORT TO THE US CPSC - how to report Zinsco failures to the Consumer Product Safety Commission
    • REPORT TO WEB AUTHOR - how to report Zinsco failures to InspectApedia for product failure database
    • ZINSCO INSPECTION REPORT LANGUAGE - how to report Zinsco hazards to a home inspection client
    • Home inspection report language for use when a Zinsco or GTE-Sylvania-Zinsco electrical panel is found in a building
  • Questions & Answers about Zinsco & Zinsco-Sylvania electric panels & circuit breakers
  • References

Click to Show or Hide Related Topics

  • ELECTRICAL INSPECTION, DIAGNOSIS, REPAIR - home
  • ALUMINUM WIRING HAZARDS & REPAIRS
  • Classified CIRCUIT BREAKER WARNING
  • CORROSION in ELECTRICAL PANELS
  • DIRECTORY OF ELECTRICIANS
  • DMM Digital Multimeter, How to Use
  • ELECTRIC PANEL INSPECTION
  • FEDERAL PACIFIC FPE HAZARDS
  • GFCI PROTECTION,Testing GFCIs AFCIs
  • MAIN DISCONNECT
  • MURRAY SIEMENS Recall
  • OLD HOUSE ELECTRICAL WIRING
  • PUSHMATIC - BULLDOG PANELS
  • SIEMENS MURRAY Recall
  • SQUARE-D RECALLS
  • TEST EQUIPMENT, ELECTRICAL
  • VOLTAGE DETECTION & MEASUREMENT
  • ZINSCO SYLVANIA ELECTRICAL PANELS
    • IDENTIFY GTE SYLVANIA-ZINSCO PANELS
    • IDENTIFY KEARNEY PANELS
    • IDENTIFY ZINSCO ELECTRICAL PANELS
    • IDENTIFY ZINSCO SYLVANIA METER BASE
    • GTE-SYLVANIA-ZINSCO FAILURE MECHANISM
    • ZINSCO FAILURE REPORTS
    • ZINSCO OVERHEAT IR PHOTOS
    • ZINSCO FAILURE REPORT PROCEDURE
    • ZINSCO REPLACEMENT PANELS
    • ZINSCO REPLACEMENT PANEL COSTS
    • ZINSCO SAFETY PRECAUTIONS
    • ZINSCO SUMMARY PAGE for Reproduction
    • ZINSCO WARRANTY & CONTACT INFO
InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers, products, or services discussed at this website.

This article series discusses the electrical, fire, and shock hazards associated with Zinsco electrical components, circuit breakers, electrical panels, including certain Sylvania electrical panels and breakers which are in fact of the same product design and origin. Page top photo of a Zinsco electrical panel provided by Washington state electrician J. P. Simmons

Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.

HOW TO REPORT FAILURES - How and Where to Report Zinsco or Sylvania Electrical Equipment Failures

How and Where to Report Zinsco or Sylvania Electrical Equipment Failures to the U.S. Consumer Product Safety Commission

Use this US CPSC Incident Report Form to report Zinsco or Sylvania-Zinsco equipment failures and problems. Please also report incidents to this web author.

How and Where to Report Zinsco or Sylvania Electrical Equipment Failures to the Website Author for Compilation

Submissions of field failure reports and failure photographs wanted. Contact the web author

Home Inspection Report Language for Zinsco or Sylvania-Zinsco Electrical Equipment Hazards

Visual Inspection of Zinsco Panels Will Not Reliably Show Unsafe Conditions

Most of the time we check a Zinsco/Sylvania panel it looks great to the naked eye even with the cover off. There may be no obvious heat damage or signs of conductor damage. Home inspectors who comply with the ASHI or other Standards of Practice will remove the electric panel cover but they will not remove the circuit breakers themselves nor perform any other disassembly of electrical panel components. This restriction is established for the safety of the inspector who will not usually have the same level of electrical training as a licensed electrician.

Inspecting in this manner will usually not disclose damage even though very significant damage such as overheated connections, blown-out circuit breakers, or other failures may be present. Many of the panels we see do not have a main breaker so the only way to disconnect all the power is to have the meter pulled out by the power company - a step well beyond the scope of a home inspection.

Inspection of Zinsco Electrical Panels Might Actually Increase the Risk of a Future Failure

Many times when a licensed electrician pulls out the breakers, the breakers and bussing are damaged. I [J. Simmons] have personally seen them in such poor condition that the part of the breaker that pushes onto the bussing has become welded to the buss. The breaker actually broke apart with the connection staying on the buss and the rest of the breaker coming out) when I tried to remove it.

How Often do Experts find Damaged Zinsco Electrical Equipment

We see damage in about 25% of the Zinsco/Sylvania panels that are checked. The problem occurs mostly on circuit breakers feeding circuits that have a steady heavy load on them (like heaters, hot water tank, dryer), and on circuits that are often overloaded such as circuits that supply the kitchen or bathroom.

In houses with Zinsco/Sylvania electrical panels and circuit breakers, I [Simmons] have tested these circuits with up to 30 amps on a 20 amp circuit breaker. The Zinsco circuit breaker will carry the overload for a long time without tripping. This causes the connection to heat up and start arcing to the buss bar. The problem is primarily in the panels with aluminum buss bars, but also has been seen in the ones with copper buss. Moisture seems to accelerate the process.

Recommended Home Inspection Report Warning Language for Zinsco Electrical Panels & Circuit Breakers

These circuit breakers are very poor quality and do not provide a safe level of over current or short circuit protection. In our opinion [J. Simmons and D. Friedman], home inspectors who observe Zinsco or Sylvania-Zinsco electrical equipment in a home should warn the homeowner that

A Zinsco TM or GTE-SylvaniaTM-Zinsco [or Kearney] electrical panel is installed in this building. Serious electrical hazards may be present in the electrical panel which could result in overheating, fire, or inability to turn off the electrical power in the home. A licensed electrician who is familiar with this equipment should be called to inspect the panel for immediate fire and shock hazards.

While replacement of this equipment is not currently required by law, regardless of its visually-apparent condition, we recommend that homeowners replace this equipment. Significant expense may be involved.

With the exception of the more extensively-studied FPE Stab-Lok electrical panels, we have not received a significant number of field failure reports concerning any other eletrical panel brands that also use aluminum parts and that are or were priced in the same range as this Zinsco equipment. This means homes with this equipment are at greater risk of fire or other electrical hazard.

Additional information about this hazards is available at an independent building failures research website: http://InspectAPedia.com/electric/Zinsco.htm

More in-depth, un-biased, expert information on these topics and on building defect inspection, diagnosis, & repair can be found at More Information below.

© Copyright 2010 Daniel Friedman, All Rights Reserved -MAKING ELECTRONIC COPIES THIS WEB PAGE or PHOTOS IS PROHIBITED - but readers and inspectors are permitted to print and pass on this information to interested parties, and you are encouraged to provide interested parties with the address of this web pageInspectAPedia.com/electric/Zinsco.htm. Link exchanges between industry experts and this page are welcome and will be provided if you contact the author.

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Technical Reviewers & References

Related Topics, found near the top of this page suggest articles closely related to this one.

  • Personal communication, J. Aronstein to D. Friedman, 3/6/2006
  • James P. Simmons: Personal communication and photographs used in this article series, J. Simmons to Daniel Friedman, 3/4/2006, 2/19/2008. Photographs contributed to this website by Jim P. Simmons, Mr. Electric, Licensed Master Electrician, 1320 Dayton Street SE, Olympia, WA 98501, 360-705-4225, Fax 360-705-0130 or by email to mrelectricoly@msn.com
  • Thanks to various electricians, home owners, and home inspectors for contributing the Zinsco Sylvania-Zinsco electric panel and circuit breaker field failure reports cited above.
  • Thanks to David Osborn, an alert home inspector, for helpful critique regarding the need for Zinsco/Sylvania electrical panel replacement, 4/27/06
  • Thanks to Joe Funderburk, Alpha & Omega Home Inspections, Hickory Grove, SC for his photos of a Kearney electrical panel. Mr. Funderburk is a NACHI member and home inspector who can be reached at jfunderburk@aohomeinspection.com or at www.aohomeinspection.com
  • Thanks to Texas electrician Jeff Weissman for contribution of photographs of burned Zinsco circuit breakers. 03/06/2007. Mr Weissman can be reached at jeffweissman@gmail.com or by telephone at 713-666-6605

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Home Reference Book - Carson DunlopThe Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.

    Or choose the The Home Reference eBook for PCs, Macs, Kindle, iPad, iPhone, or Android Smart Phones. Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter INSPECTAEHRB in the order payment page "Promo/Redemption" space.

  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
  • GO TO Carson Dunlop's Home Study Course Information - How to Become a Home Inspector: Carson Dunlop's nationally recognized Home Study Course, selected by ASHI the American Society of Home Inspectors and other professionals and associations. This website author is a contributor to this course.
    Building inspection education & report writing systems from Carson, Dunlop & Associates Ltd
  • Recommended books on electrical inspection, electrical wiring, electrical problem diagnosis, and electrical repair can be found in the Electrical Books section of the InspectAPedia Bookstore. (courtesy of Amazon.com
  • "Electrical System Inspection Basics," Richard C. Wolcott, ASHI 8th Annual Education Conference, Boston 1985.
  • "Simplified Electrical Wiring," Sears, Roebuck and Co., 15705 (F5428) Rev. 4-77 1977 [Lots of sketches of older-type service panels.]
  • "How to plan and install electric wiring for homes, farms, garages, shops," Montgomery Ward Co., 83-850.
  • "Simplified Electrical Wiring," Sears, Roebuck and Co., 15705 (F5428) Rev. 4-77 1977 [Lots of sketches of older-type service panels.]
  • "Home Wiring Inspection," Roswell W. Ard, Rodale's New Shelter, July/August, 1985 p. 35-40.
  • "Evaluating Wiring in Older Minnesota Homes," Agricultural Extension Service, University of Minnesota, St. Paul, Minnesota 55108.
  • "Electrical Systems," A Training Manual for Home Inspectors, Alfred L. Alk, American Society of Home Inspectors (ASHI), 1987, available from ASHI. [DF NOTE: I do NOT recommend this obsolete publication, though it was cited in the original Journal article as it contains unsafe inaccuracies]
  • "Basic Housing Inspection," US DHEW, S352.75 U48, p.144, out of print, but is available in most state libraries.
  • ...

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