Photograph of deteriorated James Hardiplank hardboard siding.James HardiePlank® Cement board Lap Siding Installation, Troubleshooting, Repairs

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James HardiePlank™ cementboard siding product information.

This article describes the composition, installation, inspection & maintenance or repair of HardiePlank fiber cement board siding. We include discussion of complaints of paint or coating failures and shrinkage gap concerns.

On the James HardiePlank cement board siding shown at the top of this page stain was found flaking off of the siding - a subject of consumer complaint about this home located in central Nebraska. Building paper was installed below the siding, there was no evidence of delamination or water damage, and the siding was delivered to the builder (Wardcraft) already stained.

James HardiePlank™cement board siding is a cementious product that has been installed on more than 5 million homes.[10] This material is NOT the same composition as hardboard siding products sold by Abatibi Corp, Masonite Corp., Boise Cascade, and Georgia Pacific Corp, all of which experience failures of delamination, swelling, softening, and general deterioration when exposed to water and weather, depending on the quality of installation, exterior coatings, and maintenance.

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James HardiePlank Surface Coating Failure Investigation & Case History

Photograph of deteriorated James Hardiplank hardboard siding.Reader Marie Carr provided the page top photograph along with the following case history as part of a an investigation into the most-likely cause of a stain flaking problem observed on this building's siding: (See PAINT FALURE, DIAGNOSIS, CURE, PREVENTION for a detailed paint and stain failure analysis guide.)

We have James HardiePlank siding that was stained. When we tried to make a claim against the company, they indicated that they recommended their siding not be stained. So then we are trying to make a claim against the company that stained the product, and they indicate that it was moisture in the board that is causing the siding to flake.

So as you can see, we are going in circles at this time. The stain company suggests we paint over the siding as a correction and we would like your opinion on that corrective measure. We would like an independent company determine, if possible, what is actually causing the siding to flake off.

We are looking for independent lab to test siding to see why stain is lifting from the cement board siding.
It is also spider web cracking. Here is the picture of the area we removed the siding from. We are not sure how the stain was applied. From what we know, the siding was delivered to Wardcraft stained. We purchased additional siding from them when we completed our garage and it was wrapped with packing material between the pieces.

The home was assembled in doors at their factory in Minden, NE, siding was placed on the home there, for the most part in Feb 2005, with the remaining siding placed on the home once it was set at our site, March 2005. The only siding that was put on the home at the site was the top peak on the north side. Weather, from what I can remember, was sunny. As I indicated, the siding was stained when they placed it on the home.

When we picked up the siding we bought for the garage from Wardcraft, we asked for some stain at that time, and they told us that we could use stain that we purchased from a local supplier, they didn't have any stain there.

Note: James HardiePlank™cement board siding is a cementious product that has been installed on more than 5 million homes.[10] This material is NOT the same composition as hardboard siding products sold by Abatibi Corp, Masonite Corp., Boise Cascade, and Georgia Pacific Corp, all of which experience failures of delamination, swelling, softening, and general deterioration when exposed to water and weather, depending on the quality of installation, exterior coatings, and maintenance. (Also see SIDING, ASBESTOS CEMENT).

Typical Steps in Diagnosing & Curing HardiePlank™ or Other Cementious-Siding Flaking and Cracking Problems

We also want to inspect or otherwise see photos of all sides of the home, showing distant and closeup images of the failures. We want to know how the peeling varies by location.

We will also want to know the age and leak history of the home – any leaks of any kind that have ever occurred, and where water passed.

HardiePlank® siding instructions require that the surface be painted; they recommend a combination of factory primer and an acrylic topcoat. They are within their rights to object to coating with a stain.

Once a siding coating failure has been observed, we would not paint over the stain before we have some confidence that we know the cause of the failure, and further, that we have some assurance that the paint-over coating will bond with the surface adequately (special prep may be needed) and that it is chemically compatible with the existing stain. Else you may have a new failure.

A very careful collection of surface samples of peeling material as well as some tape samples of the surface right under where a fresh peeled stain has just come off might be diagnostic.

In the forensic laboratory we can examine, and dissect a short piece of siding that is representative of the failure. To examine a failure such as that described above we would need to study a sample in the lab using several methods including by stereo microscope.

Then we would need to prepare a sample of the peeled-off surface, collecting several samples of the peeling material. Those paint chip samples are then examined in cross-section forensically using high powered microscopy – that can tell us whether or not the stain was coming off due to moisture or from another cause. The fee for that level of analysis was (2010) typically around $500. and of course includes a written report and photographic documentation as well as discussion if you have questions about the report and its findings.

A detailed examination of paint or stain thickness on the siding may tell us if the siding was sprayed, and if it was pre-coated before assembly on the home – that might explain, for example, why the stain is very thin on the upper ridges of the material and thicker between them in the simulated wood grain.

The company offers the following recommendation for paint maintenance:

Remove any damaged, chipped, or cracked paint. Prior to repainting make sure that the surface area is properly cleaned and prepared. Repaint immediately using 100% acrylic paint. Note: for best results please refer to your paint manufacturer's written specifications for application rates and required topcoats or refer to James Hardie's Technical Bulletin No. S-100. [14]

See PAINT FALURE, DIAGNOSIS, CURE, PREVENTION for a detailed series of diagnostic steps in paint or stain failure analysis.

If you have additional siding product failure examples or questions that are not found addressed at you are welcome to contact the author to provide additional field photos or information that may assist others in identifying and repairing siding failures.

Current HardiePlank Lap Siding Warranty Information

Currently (effective in 2011) the company notes that HardiePlank® lap siding comes with a 30-year non prorated, transferable, limited warranty. The company provides two different warranty documents depending on the product designation as HardiePlank® HZ5® or HZ10® Lap Siding. HZ5® describes HardiePlank siding installed in northern U.S. & Canada while HZ10® describes lap siding installed in the Southern portion of the U.S. The following excerpt is from the HZ5 warranty (additional terms and conditions apply - see the company's complete warranty documents).:

James Hardie Building Products Inc. (“Hardie”) warrants, for a period of thirty (30) years (the “Limited Warranty Period”) from the date of purchase of Hardie Fiber-Cement HARDIEPLANK® HZ5®, HARDIEPANEL® HZ5®, HARDIESHINGLE® HZ5® and HARDIESOFFIT® HZ5® products (each, the “Product”) for installation within the U.S. (except Alaska), Puerto Rico and Canada (except Yukon Territory, Northwest Territories, Nunavut, New Foundland and Labrador, Nova Scotia, Prince Edward Island, and New Brunswick) that such purchased Product complies with ASTM C1186, will resist damage caused by hail or termite attacks, and is free from defects in material and workmanship. This Limited Warranty extends only to (i) the first retail purchaser of the Product;
(ii) the first owner of the structure to which the Product is applied and
(iii) the first transferee (each a “Covered Person”).- [11]

Siding installers should take careful note that the siding must have been stored, handled, and installed according to the company's instructions. Other exclusions include:

This Limited Warranty does not cover damage or defects resulting from or in any way attributable to:

(a) The improper storage, shipping, handling or installation of the Product, including, without limitation, failure of the Product to be installed in strict compliance with the Conditions of Limited Warranty set forth in Section 3 of this Limited Warranty and/ or improper installation of studs or other accessories);

(b) Further processing, modification or alteration of the Product after shipping from Hardie;

(c) Neglect, abuse, or misuse;

(d) Repair or alteration;

(e) Settlement or structural movement and/or movement of materials to which the Product is attached;

(f) Damage from incorrect design of the structure;

(g) Exceeding the maximum designed wind loads;

(h) Acts of God including, but not limited to, tornados, hurricanes, floods, earthquakes, severe weather or other natural phenomena, (including, but not limited to, unusual climate conditions);

(i) Efflorescence, peeling or performance of any third party paints, stains and/or coatings;

(j) Growth of mold, mildew, fungi, bacteria, or any organism on any surface of the Product (whether on the exposed or unexposed surfaces);

(k) Lack of proper maintenance. or

(l) Any cause other than defects in material and workmanship attributable to Hardie.- [11]

Building owners should take careful note that paint & coating failures, mold growth, problems due to lack of proper maintenance will void the warranty as may "repair or alteration".

What about CertainTeed WeatherBoard and other fiber cement siding product warranties?

Warranty information and installation specifications for CertainTeed fiber cement siding products are discussed separately atat CERTAINTEED WeatherBoards™ and at SIDING, FIBER CEMENT.

James Hardie Company, Asbestos, Fiber Cement Siding, & HIstory

As we also noted at SIDING HARDBOARD, fiber cement building siding (like James Hardie Products (HardiePlank®)) may indeed be a more durable alternative to wood-fiber-based hardboard siding, though certainly some fiber-cement products have been the subject of failures and class actions see AMERICAN CEMWOOD ROOFING. Other fiber cement siding product lines include Maxi-Panel, Maxi-Plank, Cemplank, & FortaFiber.

James Hardie & Asbestos-Cement Product Claims - Fibro

James Hardie Building Products is a Melbourne Australia company founded in 1888. Hardie mined and distributed asbestos as well as asbestos-containing products including asbestos material referred to in some products as "Fibro" that ultimately led to significant litigation and mesothelioma claims. Hardie began labeling asbestos-containing products with a warning notice in 1978 and ceased using asbestos in its products in 1987.[2]

Hardie manufactured asbestos-cement building products (Hardie's Fibrolite Asbestos Cement Building Sheets" (until March 1987)) and other fiber cement products.

In Australia, driveways and garage floors of certain homes built in the 1970's contained asbestos waste from James Hardie.[1]

Also see Asbestos in Carpet Padding? at CARPETING & INDOOR AIR QUALITY for other asbestos materials from Hardie.


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