Cupped wooden stair treads - slip and trip and fall hazards
Questions & answers about wood deck & porch construction: board cupping cause and prevention
This article explains the cause of wood board cupping and advice "bark side down" when construction of outdoor decks and wood stairs - with a little warning about "shelling" damage on decks and steps.
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Our photo at page top shows cupped wooden strip flooring and an easy way to detect this condition. (Sketch courtesy S. Bliss, Best Practices in Residential Construction.)
Cause of Outdoor Deck Board & Stair Tread or Wood Trim Cupping & Shelling - Bark Side Down Advice for Wood Deck Boards, Stair Treads, Trim Boards
Indoors we find that floor boards tend to cup so that the concave side of the board is towards the floor's more dry side, and the convex side of the cupped or curved boards tend to be facing the floor's more wet side.
Apparently when a wooden board has uneven moisture content across its thickness it will tend to expand more on its more wet side, causing that side to "arch" or become convex.
But outdoors where despite temporary wetting from rain, deck boards and wood step boards open to air on both sides ultimately have a uniform moisture content across the board's thickness.
In this case experts expect an outdoor wooden board to naturally curve towards the "bark" side of the wood. As Steven Bliss asserts, "always install trim [and outdoor deck boards and stair treads] “bark-side
down,” since the annual rings try to straighten as the wood
shrinks."
If you click to enlarge the photo at above left you might notice that the two most-rotted deck boards (photo center) were installed with deck boards cupped upwards or "concave"; you can also plainly see the end grain in the two 3x12's forming the deck girder (photo lower center). You'll see by the wood end grain pattern that the girder right-hand board has it's "bark side" facing right, and the left hand board has its "bark side" facing left. Both of these boards curved towards the "bark side" - a good example supporting the "bark side down" wisdom when building an exterior deck or stair.
Hazards Caused by Cupped Wooden Deck Boards or Stair Treads
Cupped ramp boards (or deck and platform boards) hold water and form algae or ice more quickly than boards that drain properly. They sometimes rot faster too, as we show in our photograph. Look at the end-grain of any deck, ramp, or wooden walkway board and notice the curved lines that mark the winter wood layers of the tree from which the board was cut.
If these lines arch "down" when the board is placed, that is, if we place the "bark side" of the boards down, most boards will also be curve with their convex side "up" as the board dries. Boards that curve up will drain better. Boards that are cupped drain more poorly, stay wet longer, rot faster, and in freezing climates are icy longer. Wetter boards also collect more algae and are a slipping hazard, especially on decks and stairs.
Watch out: Use common sense. Especially with pressure-treated wood that may have been soaked unevenly, boards may be quite warped when you are using them in construction. Before nailing a deck or ramp board in place, look at the board surface itself - sometimes the boards don't follow these "cupping rules".
Outdoors where a wooden board has both sides exposed to the weather (and to roughly the same moisture conditions) as it dries from its original green state a wood board will cup away from (trying to straighten) the curve of the wood layers that comprise it.
(Sketch courtesy S. Bliss, Best Practices in Residential Construction.)
For this reason when building a deck we like to look at the end grain of the wood and install deck boards with the "bark side" down so that cupped boards won't form puddle-collecting dips on our deck. See DECK & PORCH CONSTRUCTION.
But look at your actual individual boards or stair treads when you are building an outdoor structure. If we are installing a deck board that is already rather cupped, we install it with the convex or "outward curve" side facing up for best drainage.
Shelling Damage to Wood Decks & Stairs
Watch out: On wooden decks and stair treads a defect "shelling" can occur with the bark side down method. Shelling is a term used by some builders to refer to the loss of portions of a board surface as late wood growth (the outer surface of the tree and thus the "bark side" of the board) separates from early wood growth (the inner portion of the tree or the tree-center side of the board).
Shelling is reported to occur more often in lumber made from Douglas Fir and Southern Pine. When building an outdoor deck wooden stair tread, it is a good idea to avoid using boards with questionable, likely to separate, portions of their upper surface. Shelling may be less of a problem with wood trim that is to be placed vertically and kept painted or sealed.
Questions & Answers regarding this article
Questions & answers about wood deck & porch construction: board cupping cause and prevention
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America's Favorite Homes, mail-order catalogues as a guide to popular early 20th-century houses, Robert Schweitzer, Michael W.R. Davis, 1990, Wayne State University Press ISBN 0814320066 (may be available from Wayne State University Press)
American Plywood Association, APA, "Portland Manufacturing Company, No. 1, a series of monographs on the history of plywood manufacturing",Plywood Pioneers Association, 31 March, 1967, www.apawood.org
Asbestos products and their history and use in various building materials such as asphalt and vinyl flooring includes discussion which draws on Asbestos, Its Industrial Applications, D.V. Rosato, engineering consultant, Newton, MA, Reinhold Publishing, 1959 Library of Congress Catalog Card No.: 59-12535 (out of print).
Building Research Council, BRC, nee Small Homes Council, SHC, School of Architecture, University of Illinois at Urbana-Champaign, brc.arch.uiuc.edu. "The Small Homes Council (our original name) was organized in 1944 during the war at the request of the President of the University of Illinois to consider the role of the university in meeting the demand for housing in the United States. Soldiers would be coming home after the war and would be needing good low-cost housing. ... In 1993, the Council became part of the School of Architecture, and since then has been known as the School of Architecture-Building Research Council. ... The Council's researchers answered many critical questions that would affect the quality of the nation's housing stock.
How could homes be designed and built more efficiently?
What kinds of construction and production techniques worked well and which did not?
How did people use different kinds of spaces in their homes?
What roles did community planning, zoning, and interior design play in how neighborhoods worked?
"
Isham: "An Example of Colonial Paneling", Norman Morrison Isham, The Metropolitan Museum of Art Bulletin, Vol. 6, No. 5 (May, 1911), pp. 112-116, available by JSTOR.
Manufactured & Modular Homes: Modular Building Systems Association, MBSA, modularhousing.com, is a trade association promoting and providing links to contact modular builders in North America. Also see the Manufactured Home Owners Association, MHOAA, at www.mhoaa.us. The Manufactured Home Owners Association of America is a National Organization dedicated to the protection of the rights of all people living in Manufactured Housing in the United States.
Pergo AB, division of Perstorp AB, is a Swedish manufacturer or modern laminate flooring products. Information about the U.S. company can be found at http://www.pergo.com where we obtained historical data used in our discussion of the age of flooring materials in buildings.
Plank House Construction: webslog from plankhouse.wordpress.com/2009/01/25/plank-house-construction/ and where plank houses were built by native Americans, see
Large 1:6 Scale Plank House Construction / P8094228,
Photographer: Mike Meuser
06/12/2007 documented at yurokplankhouse.com where scale model Museum quality Yurok Plank Houses are being sold to raise money for the Blue Creek - Ah Pah Traditional Yurok Village project.
Weaver: Beaver Board and Upson Board:
Beaver Board and Upson Board: History and Conservation of Early Wallboard, Shelby Weaver,
APT Bulletin, Vol. 28, No. 2/3 (1997), pp. 71-78, Association for Preservation Technology International (APT), available online at JSTOR.
Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
"The Elimination of Unsafe Guardrails, a Progress Report," Elliott O. Stephenson, Building Standards, March-April 1993
"Are Functional Handrails Within Our Grasp" Jake Pauls, Building Standards, January-February 1991
Access Ramp building codes:
UBC 1003.3.4.3
BOCA 1016.3
ADA 4.8.2
IBC 1010.2
Access Ramp Standards:
ADA (Americans with Disabilities Act), Public Law 101-336. 7/26/90 is very often cited by other sources for good design of stairs and ramps etc. even where disabled individuals are not the design target.
ANSI A117.4 Accessible and Usable buildings and Facilities (earlier version was incorporated into the ADA)
ASTM F 1637, Standard Practice for Safe Walking Surfaces, (Similar to the above standards)
American Plywood Association, APA, "Portland Manufacturing Company, No. 1, a series of monographs on the history of plywood manufacturing",Plywood Pioneers Association, 31 March, 1967, www.apawood.org
Animal Allergens: Dog, Cat, and Other Animal Dander - Cleanup & Prevention Information for Asthmatics and regarding Indoor Air Quality.
Asbestos: How to find and recognize asbestos in buildings - visual inspection methods, list of common asbestos-containing materials
Asbestos products and their history and use in various building materials such as asphalt and vinyl flooring includes discussion which draws on Asbestos, Its Industrial Applications, D.V. Rosato, engineering consultant, Newton, MA, Reinhold Publishing, 1959 Library of Congress Catalog Card No.: 59-12535 (out of print).
Asbestos Identification and Testing References
Asbestos Identification, Walter C.McCrone, McCrone Research Institute, Chicago, IL.1987 ISBN 0-904962-11-3. Dr. McCrone literally "wrote the book" on asbestos identification procedures which formed
the basis for current work by asbestos identification laboratories.
Stanton, .F., et al., National Bureau of Standards Special Publication 506: 143-151
Pott, F., Staub-Reinhalf Luft 38, 486-490 (1978) cited by McCrone
ASHRAE resource on dew point and wall condensation - see the ASHRAE Fundamentals Handbook, available in many libraries. The following three ASHRAE Handbooks are also available at the InspectAPedia bookstore in the third page of our Insulate-Ventilate section:
2005 ASHRAE Handbook : Fundamentals : Inch-Pound Edition (2005 ASHRAE HANDBOOK : Fundamentals : I-P Edition) (Hardcover), Thomas H. Kuehn (Contributor), R. J. Couvillion (Contributor), John W. Coleman (Contributor), Narasipur Suryanarayana (Contributor), Zahid Ayub (Contributor), Robert Parsons (Author), ISBN-10: 1931862702 or ISBN-13: 978-1931862707
2004 ASHRAE Handbook : Heating, Ventilating, and Air-Conditioning: Systems and Equipment : Inch-Pound Edition (2004 ASHRAE Handbook : HVAC Systems and Equipment : I-P Edition) (Hardcover)
by American Society of Heating, ISBN-10: 1931862478 or ISBN-13: 978-1931862479
"2004 ASHRAE Handbook - HVAC Systems and Equipment The 2004 ASHRAE HandbookHVAC Systems and Equipment discusses various common systems and the equipment (components or assemblies) that comprise them, and describes features and differences. This information helps system designers and operators in selecting and using equipment. Major sections include Air-Conditioning and Heating Systems (chapters on system analysis and selection, air distribution, in-room terminal systems, centralized and decentralized systems, heat pumps, panel heating and cooling, cogeneration and engine-driven systems, heat recovery, steam and hydronic systems, district systems, small forced-air systems, infrared radiant heating, and water heating); Air-Handling Equipment (chapters on duct construction, air distribution, fans, coils, evaporative air-coolers, humidifiers, mechanical and desiccant dehumidification, air cleaners, industrial gas cleaning and air pollution control); Heating Equipment (chapters on automatic fuel-burning equipment, boilers, furnaces, in-space heaters, chimneys and flue vent systems, unit heaters, makeup air units, radiators, and solar equipment); General Components (chapters on compressors, condensers, cooling towers, liquid coolers, liquid-chilling systems, centrifugal pumps, motors and drives, pipes and fittings, valves, heat exchangers, and energy recovery equipment); and Unitary Equipment (chapters on air conditioners and heat pumps, room air conditioners and packaged terminal equipment, and a new chapter on mechanical dehumidifiers and heat pipes)."
1996 Ashrae Handbook Heating, Ventilating, and Air-Conditioning Systems and Equipment: Inch-Pound Edition (Hardcover), ISBN-10: 1883413346 or ISBN-13: 978-1883413347 ,
"The 1996 HVAC Systems and Equipment Handbook is the result of ASHRAE's continuing effort to update, expand and reorganize the Handbook Series. Over a third of the book has been revised and augmented with new chapters on hydronic heating and cooling systems design; fans; unit ventilator; unit heaters; and makeup air units. Extensive changes have been added to chapters on panel heating and cooling; cogeneration systems and engine and turbine drives; applied heat pump and heat recovery systems; humidifiers; desiccant dehumidification and pressure drying equipment, air-heating coils; chimney, gas vent, fireplace systems; cooling towers; centrifugal pumps; and air-to-air energy recovery. Separate I-P and SI editions."
Principles of Heating, Ventilating, And Air Conditioning: A textbook with Design Data Based on 2005 AShrae Handbook - Fundamentals (Hardcover), Harry J., Jr. Sauer (Author), Ronald H. Howell, ISBN-10: 1931862923 or ISBN-13: 978-1931862929
Brick Nogging, Historical Investigation and Contemporary Repair, Construction Specifier, April 2006. Historical use of brick in timber-framed buildings, drawing on the investigations of the Kent Tavern in Calais, VT.
"Brick nogging is a European method of construction which was brought to the new world in the early-nineteenth century. It was a common construction method that employed masonry as infill between the vertical uprights of wood framing." -- quoting the web article review.
Building Research Council, BRC, nee Small Homes Council, SHC, School of Architecture, University of Illinois at Urbana-Champaign, brc.arch.uiuc.edu. "The Small Homes Council (our original name) was organized in 1944 during the war at the request of the President of the University of Illinois to consider the role of the university in meeting the demand for housing in the United States. Soldiers would be coming home after the war and would be needing good low-cost housing. ... In 1993, the Council became part of the School of Architecture, and since then has been known as the School of Architecture-Building Research Council. ... The Council's researchers answered many critical questions that would affect the quality of the nation's housing stock.
How could homes be designed and built more efficiently?
What kinds of construction and production techniques worked well and which did not?
How did people use different kinds of spaces in their homes?
What roles did community planning, zoning, and interior design play in how neighborhoods worked
"An Example of Colonial Paneling", Norman Morrison Isham, The Metropolitan Museum of Art Bulletin, Vol. 6, No. 5 (May, 1911), pp. 112-116, available by JSTOR.
Dust from the World Trade Center collapse following the 9/11/01 attack: the lower floors of this building contained spray-on fire-proofing asbestos materials.
Energy Savers: Whole House Systems Approach to Energy Efficient Home Design [copy on file as /interiors/Whole_House_Energy_Efficiency_DOE.pdf ] - U.S. Department of Energy
"Energy Savers: Whole-House Supply Ventilation Systems [copy on file as /interiors/Energy_Savers_Whole-House_Supply_Vent.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11880?print
"Energy Savers: Whole-House Exhaust Ventilation Systems [copy on file as /interiors/Energy_Savers_Whole-House_Exhaust.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11870
"Energy Savers: Ventilation [copy on file as /interiors/Energy_Savers_Ventilation.pdf ] - ", U.S. Department of Energy
"Energy Savers: Natural Ventilation [copy on file as /interiors/Energy_Savers_Natural_Ventilation.pdf ] - ", U.S. Department of Energy
"Energy Savers: Energy Recovery Ventilation Systems [copy on file as /interiors/Energy_Savers_Energy_Recovery_Venting.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11900
"Energy Savers: Detecting Air Leaks [copy on file as /interiors/Energy_Savers_Detect_Air_Leaks.pdf ] - ", U.S. Department of Energy
"Energy Savers: Air Sealing [copy on file as /interiors/Energy_Savers_Air_Sealing_1.pdf ] - ", U.S. Department of Energy
Falls and Related Injuries: Slips, Trips, Missteps, and Their Consequences, Lawyers & Judges Publishing, (June 2002), ISBN-10: 0913875430 ISBN-13: 978-0913875438 "Falls in the home and public places are the second leading cause of unintentional injury deaths in the United States, but are overlooked in most literature. This book is unique in that it is entirely devoted to falls. Of use to primary care physicians, nurses, insurance adjusters, architects, writers of building codes, attorneys, or anyone who cares for the elderly, this book will tell you how, why, and when people will likely fall, what most likely will be injured, and how such injuries come about. "
Fiberglass: Indoor Air Quality Investigations: Health Concerns About Airborne Fiberglass: Fiberglass in Indoor Air from HVAC ducts, and Building Insulation
Humidity: What indoor humidity should we maintain in order to avoid a mold problem?
Ice Dam Leaks in building attics and roof cavities, how to inspect for evidence of leaks, identify causes, and correct bad attic ventilation, improper roof venting, and these causes of attic mold or roof structure damage
Insulation: Selecting Insulation for New Home Construction, U.S. Department of Energy - "Your state and local building codes probably include minimum insulation requirements, but to build an energy-efficient home, you may need or want to exceed them. For maximum energy efficiency, you should also consider the interaction between the insulation and other building components. This is called the whole-house systems design approach."
Insulation Types, table of common building insulation properties from U.S. DOE. Readers should see INSULATION R-Values & Properties our own table of insulation properties that includes links to articles describing each insulation material in more detail.
Lighting, proper use of: proper aiming of a good flashlight can disclose hard to see but toxic light or white mold colonies on walls.
The National Institute of Standards and Technology, NIST (nee National Bureau of Standards NBS) is a US government agency - see www.nist.gov
"A Parametric Study of Wall Moisture Contents Using a Revised Variable Indoor Relative Humidity Version of the "Moist" Transient Heat and Moisture Transfer Model [copy on file as/interiors/MOIST_Model_NIST_b95074.pdf ] - ", George Tsongas, Doug Burch, Carolyn Roos, Malcom Cunningham; this paper describes software and the prediction of wall moisture contents. - PDF Document from NIS
Pergo AB, division of Perstorp AB, is a Swedish manufacturer or modern laminate flooring products. Information about the U.S. company can be found at http://www.pergo.com where we obtained historical data used in our discussion of the age of flooring materials in buildings.
Piquet Wall Construction: See this photo of
piquet wall construction - involving timber-framed wall construction with long top girts, diagonal timber bracing, and small diameter logs
placed vertically along with concrete chinking to fill in the wall plane.
Plank House Construction: weblog from plankhouse.wordpress.com/2009/01/25/plank-house-construction/ and where plank houses were built by native Americans, see
Large 1:6 Scale Plank House Construction / P8094228,
Photographer: Mike Meuser
06/12/2007 documented at yurokplankhouse.com where scale model Museum quality Yurok Plank Houses are being sold to raise money for the Blue Creek - Ah Pah Traditional Yurok Village project.
Re-Bath, tub lining products is a bath tub relining manufacturer and distributor located in Tempe, Arizona - see rebath.com
Rubblestone Wall Filler: See this Lartigue House using exterior-exposed rubblestone filler between vertical timbers of a post and beam-framed Canadian building.
Slips, Trips, Missteps and Their Consequences, Second Edition, Gary M. Bakken, H. Harvey Cohen,A. S. Hyde, Jon R. Abele, ISBN-13: 978-1-933264-01-1 or
ISBN 10: 1-933264-01-2,
available from the publisher, Lawyers ^ Judges Publishing Company,Inc., www.lawyersandjudges.com sales@lawyersandjudges.com and also from the InspectAPedia Bookstore (Amazon.com)
The Stairway Manufacturers' Association, (877) 500-5759, provides a pictorial guide to the stair and railing portion of the International Residential Code. [copy on file as http://www.stairways.org/pdf/2006%20Stair%20IRC%20SCREEN.pdf ] -
How to Clean Moldy Wood Framing & Sheathing How to clean/seal mold from/on exposed lumber or plywood subfloor or roof sheathing indoors - some suggestions based on our field and laboratory research
Lighting, proper use of: proper aiming of a good flashlight can disclose hard to see but toxic light or white mold colonies on walls.
Manufactured & Modular Homes: Modular Building Systems Association, MBSA, modularhousing.com, is a trade association promoting and providing links to contact modular builders in North America. Also see the Manufactured Home Owners Association, MHOAA, at www.mhoaa.us. The Manufactured Home Owners Association of America is a National Organization dedicated to the protection of the rights of all people living in Manufactured Housing in the United States.
Stuff that is not mold but is often mistaken for it - things you may not want to test. Also, not all "black mold" is toxic - here are examples of harmless black mold.
Mold-Resistant Building Practices, advice from an expert on how to prevent mold after a building flood and how to prevent mold growth in buildings by selection of building materials and by anti-mold construction details.
Slips, Trips, Missteps and Their Consequences, Gary M. Bakken, H. Harvey Cohen, Jon R. Abele, Alvin S. Hyde, Cindy A. LaRue, Lawyers and Judges Publishing; ISBN-10: 1933264012 ISBN-13: 978-1933264011
Slips, Trips, Missteps and Their Consequences, Second Edition, Gary M. Bakken, H. Harvey Cohen,A. S. Hyde, Jon R. Abele, ISBN-13: 978-1-933264-01-1 or ISBN 10: 1-933264-01-2, available from the publisher, Lawyers & Judges Publishing Company,Inc., www.lawyersandjudges.com sales@lawyersandjudges.com and also from the InspectAPedia Bookstore (Amazon.com)
Steps and Stairways, Cleo Baldon & Ib Melchior, Rizzoli, 1989.
"The Dimensions of Stairs", J. M. Fitch et al., Scientific American, October 1974.
"The Elimination of Unsafe Guardrails, a Progress Report," Elliott O. Stephenson, Building Standards, March-April 1993
"Are Functional Handrails Within Our Grasp" Jake Pauls, Building Standards, January-February 1991
"Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
Weaver: Beaver Board and Upson Board:
Beaver Board and Upson Board: History and Conservation of Early Wallboard, Shelby Weaver,
APT Bulletin, Vol. 28, No. 2/3 (1997), pp. 71-78, Association for Preservation Technology International (APT), available online at JSTOR.
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