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More Information

FPE breaker failed to trip - this is a typical breaker side blow-out that occurs.Federal Pacific Electric (FPE) Stab-Lok Articles & References
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  • FPE Stab-Lok panel independent test reports
  • This website answers almost all questions about Federal Pacific Electric Stab-Lok electrical panels

We recommend that residential FPE Stab-Lok electrical panels be replaced entirely or the entire panel bus assembly be replaced entirely, regardless of model number or year of manufacture. We recommend against replacing individual FPE Stab-lok circuit breakers. We do not sell circuit breakers nor any other products. Links at this website include FPE electricians and FPE Panel replacement options.

InspectAPedia tolerates no conflicts of interest. We have no relationship with advertisers nor with topics or services discussed at this website.

This web page provides the key information articles and references describing the latent safety hazards associated with Federal Pacific Electric Stab-lok electrical panels. Canadian Federal Pioneer Stab-Lok panels are also addressed.

This website explains the fire and shock hazards associated with Federal Pacific Electric Stab-lok circuit breakers and service panels, provides a history of the issue, recounts research on FPE failures, and recommends replacement of the panels.

Photographs are provided to aid in identification of Federal Pacific FPE Stab-Lok equipment. For FPE Stab-Lok electric panel replacement, we offer list of licensed electricians who can perform an electrical panel replacement or repair. FPE-experienced electricians can be listed at no fee. The web author has no business, financial, or other connection with this product nor with its replacement.

Electronic copies and reproduction of this information at other websites are prohibited. Readers are welcome to make and distribute printed copies of our articles about FPE Stab-Lok equipment provided this web page is cited and provided that the content is not edited or changed. (Contact us to suggest edits, changes, corrections, updates).

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Federal Pacific Electric Stab-Lok Circuit Breaker Articles and Failures Research

Federal Pacific Electric "Stab-Lok" service panels and breakers are a latent hazard and can fail to trip in response to overcurrent, leading to electrical fires. The breakers may also fail to shut off internally even if the toggle is switched to "off." Some double-pole (240-Volt) FPE circuit breakers and single-pole FPE Stab-Lok circuit breakers simply do not work safely. There are other panel-defects independent of the breaker problems, panel and panel-bus fires and arcing failures in some equipment.

The failure rates for these circuit breakers were and still are significant. In some cases failure to trip occurs 60% of the time - a serious fire and electrical shock hazard. Failures are documented in the CPSC study and by independent research. Additional independent testing and research are on-going and are reported here. FPE Stab-Lok electrical panels should be replaced. Do not simply swap in some replacement breakers.

The following are key articles on this Federal Pacific Electric FPE Stab-Lok and Federal Pioneer electrical equipment. The complete list of online articles, government and other public documents, class action activity, and research is at More Information

  • A Summary of the FPE Stab-Lok Hazards 2010 Recap Regarding Federal Pacific Electric Stab-Lok Electric
  • How to Identify FPE Federal Pacific Stab-Lok Electric Panels - is yours one of these? ALSO: A History of the FPE Stab-Lok Issue.
  • Federal Pacific Electric Repair/Replacement Advice for home buyers and owners, about product recalls, replacement breakers, claims by sellers and realtors that there is no hazard
  • 2010: FPE report in the Dallas Morning News: "Experts say electrical panels in Dallas-area homes may be a fire waiting to happen", Christina Rosales, The Dallas Morning News, August 21, 2010, crosales@dallasnews.com continues to attend to the unresolved issues around FPE Stab-lok equipment and the lack of a clear US CPSC Warning.
  • 2008 - 2007 FPE Stab-Lok TECHNICAL REPORT (revised) - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).
  • 2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).
  • 2008 FPE Class Action Lawsuit Results: In May 2008 the FPE Class Action Lawsuit in New Jersey was finally settled. New Jersey homeowners who were the original owners of an FPE Stab-lok electrical panel received $500. in settlement as part of the action. Institutional class members also got varying amounts, depending on their installations.
    No one received the full cost of panel replacement. New Jersey Judge's Summary Judgment for the Plaintiffs against FPE 8-15-2002 & 29 October 2002 - "FPE violated the Consumer Fraud Act because FPE knowingly and purposefully distributed circuit breakers which were not tested to meet UL Standards as indicated on their label and there is an ascertainable loss for which treble damages are recoverable;" as reported by the Superior Court of New Jersey.
  • 2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large, slow loading PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345). NOTICE: if you have trouble downloading this file contact us for a copy.
  • 2006: Fifty FPE Field Failures Reported to US CPSC - 2006 letter from Dr. Jess Aronstein, consulting engineer
  • 2005 FPE Stab-Lok New Jersey Class Action Notice - 20 April 2005 Claims Deadline. The New Jersey Court document confirmed FPE cheating violated New Jersey Consumer Fraud Laws - Class Action Settlement Notice for New Jersey Residents. FPE was found to have committed fraud under the New Jersey Consumer Fraud Act. (Appeals are pending). "In a class-action lawsuit against FPE/Reliance in New Jersey, the Court found that Federal Pacific Electric Co. (FPE) committed fraud by representing that their FPE Stab-Lok(R) circuit breakers met the applicable (UL) standard test requirements when in fact they did not. The Court's finding of fraud, published in 2005, indicates that FPE cheated on the tests that were required to obtain UL listings. The company improperly applied UL labels to circuit breakers that could not and did not meet the UL requirements. FPE covered up the defective performance of the circuit breakers by a long-standing practice of fraudulent testing. The Court's finding helps resolve the question as to how the defective breakers got into the marketplace and into homes." -- 2007 FPE Stab-Lok TECHNICAL REPORT, p.1, Dr. Jess Aronstein [next linked-article below].
  • 2004 FPE Stab-Lok TECHNICAL REPORT - St. Louis ASHI Seminar including: Hazard Summary & Independent Tests confirms Stab-Lok failures. This article is a comprehensive survey of the FPE Hazard, its history, the issues, and recommended repair: replacement of the FPE Stab-Lok panel.
  • FPE AFCI recalled

    2004 Federal Pioneer & Square-D Arc Fault Circuit Interrupter Safety Notice
    : newer products than the earlier FPE Stab-lok design
  • 2004 FPE Update: Exxon Buys a Scandal Along With A Company Business Week Article 7/21/80 now available on line

 

  • 2003 Federal Pacific Electric Breakers - an encyclopedic, non-prioritized inventory of FPE StabLok deficiencies by Douglas Hansen. [www.codecheck.com - Code Check] offers building code inspection guides for field use, and links on codes and failures.
  • 2002: FPE Class Action Lawsuit Results - 2002: New Jersey Judge's Summary Judgment for the Plaintiffs against FPE 8-15-2002 & 29 October 2002 - "FPE violated the Consumer Fraud Act because FPE knowingly and purposefully distributed circuit breakers which were not tested to meet UL Standards as indicated on their label and there is an ascertainable loss for which treble damages are recoverable;" as reported by the Superior Court of New Jersey. [Note: only very limited recovery rights were granted to homeowners and only in New Jersey. The case may still be under appeal as of January 2007].
  • New Jersey Federal Pacific Electric Class Action Lawsuit Summary [provides little meaningful relief but supports claims about & against FPE.]
  • FPE breaker failures on test2000 FPE breakers fail in lab test of field-supplied panel 10/00






  • FPE breaker failures on test2000 FPE breakers fail (photos) in lab test of field-supplied panel 10/00
  • FPE bus burn-up under breakers1999 FPE Failures continue: FPE breaker fails, results in fire: field failure reports can be read at REPORTS OF FPE FAILURES
  • 1999 The International Association of Electrical Inspectors (IAEI) published (6/99) an inaccurate article asserting that there is no hazard with FPE Stab-Lok equipment - OUR REPLY disagreed and cited authoritative data found here along with follow up notes.
  • Home Inspection Reporting Language and discussion for FPE panels
  • 1997 Schneider Canada Federal Pioneer circuit breaker recall A Canadian Federal Pacific recall in 1997 is documented here. There has been no "recall" in the U.S. though there is no doubt that the product is hazardous and should be replaced.Schneider Electric is the Canadian company which still makes a version of this equipment in Canada under the name Federal Pioneer (but see the Federal Pioneer Recall Notice for Canada.
  • 1995 Federal Pacific Electric Panels: Fires Waiting to Happen, Debate Waiting to Be Ended. Opinion article by DJF.
  • Replacement of FPE Stab-Lok Electric Panels - List of Electricians familiar w/ FPE. Electricians: can be listed here at no fee by contacting us.
  • Replacement FPE Breakers for FPE Stab-Lok Electric Panels? are not recommended
  • FPE NC015 circuit breaker recall
    1996-1997 Federal Pioneer NCO15 and NC015CP circuit breaker recalls
    from Schneider Electric in Canada are newer products than the earlier FPE Stab-lok design.
  • 1997 Schneider Canada Federal Pioneer circuit breaker recall
  • Schneider Canada Federal Pioneer circuit breaker recall British Columbia Fire Commissioner's Notice and Warning
  • Federal Pioneer breaker recall notice from the Canadian Electrical Safety Authority
  • 1984: "Phase II Report, Evaluation of Residential Molded Case Circuit Breakers", Wright-Malta Corp., (by J. Aronstein, for U.S. Consumer product Safety Commission, Project #CPSC-C-81-1455), March 10, 1984 (Contains experimental analysis of materials, construction, and performance of molded case circuit breakers, including FPE. Lack of corrosion resistance of certain internal parts is considered to be a factor in the failure of the circuit breakers.)
  • 1983 CPSC Investigation of FPE Circuit Breakers Safety Information for Consumers
  • "Failure Analysis of Residential Circuit Breaker Panel", Wright-Malta Corp., (by J. Aronstein, for U.S. Consumer product Safety Commission, Project #CPSC-C-81-1455), May 20, 1982 (Contains failure analysis of FPE Stab-LokĀ® panel that ignited, due to failure of buss-bar interconnections in the backside of the panel.)
  • 1982 CPSC Calibration and Condition Tests of Molded Case Circuit Breakers, Final Report December 30, 1982, summary pages, indicating failure rates found for FPE Stab-Lok circuit breakers. "Final Report: Calibration and Condition Tests of Molded Case Circuit Breakers", Wright-Malta Corp., (by J. Aronstein, for U.S. Consumer product Safety Commission, Project #CPSC-C-81-1429), December 30, 1982 (Extensive calibration and functional testing of FPE breakers. Substantial percent failures to trip on overload.).
  • 1982: "Status Report - Evaluation of Residential Molded Case Circuit Breakers", Wright-Malta Corp., (by J. Aronstein, for U.S. Consumer product Safety Commission, Project #CPSC-C-81-1455), August 10, 1982 (Contains analysis of mechanism of failure of FPE two-pole Stab-LokĀ® breakers.)
  • 1982 Reliance Electric Co. SEC Quarterly Report: Note C. reports litigation between Reliance and UV Liquidating Trust and contends that "... improper and deceptive practices were employed for many years to secure UL listings for Federal Pacific's circuit protective products..."
  • 1982 FPE Stab-Lok Public documents on FPE obtained under FOIA

    The following reports on defects (non trip and burning) of FPE Stab-Lock Circuit Breakers 8 were obtained from Consumer Product Safety Commission by request, under the Freedom of Information Act:

    • "Status Report - Evaluation of Residential Molded Case Circuit Breakers", Wright-Malta Corp., (For U.S. Consumer product Safety Commission, Project# CPSC-C-81-1455), August 10, 1982 (Contains analysis of mechanism of failure of FPE two-pole Stab-Lock breakers.)
    • "Failure Analysis of Residential Circuit Breaker Panel", Wright-Malta Corp., (For U.S. Consumer product Safety Commission, Project #CPSC-C-81-1455), May 20, 1982 (Contains failure analysis of FPE Stab-Lock panel that ignited due to failure of buss-bar interconnections in the backside of the panel.)
    • "Phase II Report, Evaluation of Residential Molded Case Circuit Breakers", Wright-Malta Corp., (For U.S. Consumer product Safety Commission, Project# CPSC-C-81-1455), March 10, 1984 (Contains experimental analysis of materials, construction, and performance of molded case circuit breakers, including FPE. Lack of corrosion resistance of certain internal parts is considered to be a factor in the failure of the circuit breakers.)
    • "Final Report: Calibration and Condition Tests of Molded Case Circuit Breakers," Wright-Malta Corp., (For U.S. Consumer product Safety Commission, Project #CPSC-C-81-1429), December 30, 1982 (Extensive calibration and functional testing of FPE breakers. Substantial percent failures to trip on overload.
  • 1980 Reliance Electric Co. Press Release: improper practices improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
  • 1980 FPE - Exxon Buys A Scandal Along With A Company improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.

  • FPE Field Failure Reports Wanted: Contact the Author to report problems you have observed or experienced with this equipment, Federal Pacific Electric Stab-Lok panels, circuit breakers, replacement circuit breakers of any brands and type used in FPE panels. Inspectors or consumers should also report failures and FPE issues by sending an Incident Report to the US CPSC - please email us with the same information.

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FPE Stab-Lok HAZARDS & REPAIRS WEBSITE

Particular thanks are due to experts and also consumers who read these articles and suggest corrections, changes, and additions to the material. Content suggestions, technical corrections and content critique are invited for any of the content at our website.

  • Note: as we didn't add this reviewers list until 2007, this list of technical reviewers is incomplete; we have received comments and suggestions regarding this topic, edits and remarks included, from engineers and management from the US CPSC, electricians (many listed at our page on field reports of FPE failures), home inspectors, licensed electricians, and electrical engineers, and even a few attorneys and real estate agents, since 1986. Technical review, critique, content suggestions, questions, or clarifications are invited and where a contributor wishes, credit and links will be provided to that source. Contact us to provide feedback.
  • Dr. Jess Aronstein, electrical engineer, Poughkeepsie, NY, forensic engineering services, independent laboratory testing for various agencies protune@aol.com (independent electrical panel testing, including FPE Stab-Lok panels, to April 2010)
  • David Carrier, electrical engineer, 53 Henmond Blvd., Poughkeepsie, NY 12603 845-430-7527 davidwcarrier@earthlink.net (independent electrical panel testing, including FPE Stab-Lok panels, beginning 2010)
  • Alan Carson, Carson Dunlop Associates, Toronto, Ontario. Mr. Carson is a home inspection professional, educator, researcher, writer, and a principal of Carson Dunlop Associates, a Toronto home inspection and education firm. Mr. Carson is a past president of ASHI, the American Society of Home Inspectors
  • Mark Cramer Inspection Services Mark Cramer, Tampa Florida, Mr. Cramer is a past president of ASHI, the American Society of Home Inspectors and is a Florida home inspector and home inspection educator.
  • Carl Grasso, Esq., Herzfeld & Rubin, New York, NY. Mr. Grasso is an attorney who managed a plaintiff's class action litigation against Federal Pacific Electric in New Jersey.
  • William King, US CPSC Director of Electrical Engineering (Ret).
  • Licensed Electricians: FPE Fire and Failure Reports includes electricians who have provided cases and photographs of field failures of FPE equipment at this website.
  • Homeowners, Home Inspectors, Electricians: Federal Pacific Electric (FPE) Panel Fires and other Failures includes anecdotal field reports provided by a range of contributors including electricians (and some home owners or home inspectors) who have provided cases and photographs of field failures of FPE equipment at this website.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
  • Aluminum Wiring Information Website Aluminum Electrical Wiring Hazards and Repairs: in-depth authoritative info, photos, documents including selection of proper vs. ineffective repair methods. E.g.: Ideal 65 "Twister" purple connector fails in field and lab testing with aluminum wire.
  • Ampacity of an Electrical Service: How to determine the electrical service size or ampacity entering a building
  • Circuit Breaker, a bad one fails to trip failure at aluminum bus-to-circuit breaker connection - field report and photographs
  • Electrical System & Wiring Hazard Inspection, Detection, Cause, Remedy, Prevention - Main Electrical Page
  • Electrical Panels, How to Inspect in buildings, safety for electrical inspectors, electrical panel, fusing, wiring defects, defective products. Inspection Class Presentation
  • The Federal Pacific Stab-Lok Electric Panel Hazard Website Safety Information for Consumers.
  • 2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).
  • FPE FIRES: Failures continue: FPE breaker fails, results in fires: field reports
  • Federal Pacific Electric Fires Waiting to Happen, Debate Waiting to Be Ended, detailed article
  • Home Inspection Reporting Language and discussion for FPE panels
  • Home Inspection Reporting Language and discussion for FPE panels
  • How to Identify FPE Federal Pacific Stab-Lok Electric Panels - is yours one of these? ALSO: A History of the FPE Stab-Lok Issue.
  • Federal Pacific Electric Panels: Fires Waiting to Happen, Debate Waiting to Be Ended
  • How to Identify Federal Pacific Electric Panels Stab Lok Breakers & History of the Federal Pacific Electric Stab Lok Hazard
  • Replacement Circuit Breakers for FPE Stab-Lok Electric Panels? are not recommended
  • Replacement Panels for FPE Stab-Lok load centers - options include conventional complete panel replacement and a less costly replacement of the panel interior load center/bus assembly
  • Schneider Canada Federal Pioneer circuit breaker recall
  • 1983 CPSC Investigation of FPE Circuit Breakers Safety Information for Consumers
  • 1982 Reliance Electric Co. SEC Quarterly Report: Note C. reports litigation between Reliance and UV Liquidating Trust and contends that "... improper and deceptive practices were employed for many years to secure UL listings for Federal Pacific's circuit protective products..."
  • 1980 Reliance Electric Co. Press Release: improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
  • 1980 FPE - Exxon Buys A Scandal Along With A Company improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.

  • Safety Hazards and Safe Inspection Procedures for Electrical and Home Inspectors at Residential Electric Panels
  • ...
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