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We recommend that residential FPE Stab-Lok electrical panels be replaced entirely or the entire panel bus assembly be replaced entirely, regardless of model number or year of manufacture. We recommend against replacing individual FPE Stab-lok circuit breakers. We do not sell circuit breakers nor any other products.

This article explains the burden of proof that FPE Stab-lok circuit breaker and electrical panels is a real hazard not just a theoretical one. This document explains the latent electric shock and fire hazards associated with Federal Pacific Electric Stab-Lok electric panels and circuit breakers. Federal Pacific Electric "Stab-Lok" service panels and breakers are dangerous and can fail, leading to electrical fires. The problem is that some 240-Volt FPE circuit breakers and possibly also some 120-Volt units simply may not work. Readers of this document should also see FPE FIRES: Failure Reports and The Federal Pacific Stab-Lok Electric Panel Hazard Website.

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FPE Stab-lok Hazards - Proving Your Case

But identifying one of these defects can lead to an argument and in some cases, even lawsuits! For example, a knowledgeable inspector or contractor observes one of these panels and recommends replacement. An owner or another inspector, unaware of the background, refuses to cooperate, and insists there is "no problem." Who's right?

There is indeed "a problem." FPE panels and circuit breakers are a "safety-related defect." In some conditions the equipment may not provide the safety protection (against fire) that was intended.

This defect is associated with FPE panels and circuit breakers manufactured in the 1970's and possibly extending to current equipment. Testing was performed in 1982-3 by Wright Malta Corporation for the US Consumer Product Safety Commission.

What actually happens to cause unsafe conditions? Testing performed on FPE 2-pole (240V) circuit breakers indicated that in some overload conditions, particularly when one pole of the breaker is overloaded, the circuit breaker will not trip. Some tests showed that as many as 65% of the circuit breakers would malfunction.

Once this malfunction has occurred the breaker is "locked" and it will not trip under any circumstances, creating an even more serious fire hazard.

Are there real-world instances in which a current overload occurs on just a single "leg" of a 240-Volt circuit? Sure. At least some clothes dryers, air conditioning circuits, and electric ranges split the 240-V delivered to the appliance to run individual components such as a dryer drum motor or individual heater elements.

Multiwire branch circuits which share a common neutral wire also serve different loads in a building. Main breakers in the panel split power to the two panel buses. We have received many field reports with examples of failures to trip for such equipment.

To get technical depth and citations for proving your case, see:

2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).

2004 FPE Update: St. Louis ASHI Seminar including: Hazard Summary & Independent Tests confirms Stab-Lok failures

See 2000 FPE breakers fail in lab test of field-supplied panel 10/00

See Federal Pacific Electric Panels: Fires Waiting to Happen, Debate Waiting to Be Ended

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FPE Stab-Lok HAZARDS & REPAIRS WEBSITE

More Reading:
Federal Pacific Electric (FPE) Panel Fire and Failure Photos
Federal Pacific Electric (FPE) Panel Fires and other Failures: Anecdotal Field Reports

• Dan Friedman is a building consultant in Poughkeepsie, NY. He served as chairman of both the Education Committee and the national Technical Committee of the American Society of Home Inspectors. For Content Suggestions, Contact information is at his website. Because of website traffic volume, if you are seeking contact to ask a technical question, please handle it by email, not telephone.
• Rex Cauldwell: "Safe Wiring Practice," Rex Cauldwell, Journal of Light Construction, letter March 1995, p.6.
• Note: as we didn't add this reviewers list until 2007, this list of technical reviewers is incomplete; we have received comments and suggestions regarding this topic, edits and remarks included, from engineers and management from the US CPSC, electricians (many listed at our page on field reports of FPE failures), home inspectors, licensed electricians, and electrical engineers, and even a few attorneys and real estate agents, since 1986. Technical review, critique, content suggestions, questions, or clarifications are invited and where a contributor wishes, credit and links will be provided to that source. Contact us to provide feedback.
• Dr. Jess Aronstein, electrical engineer, Poughkeepsie, NY, forensic engineering services, independent laboratory testing for various agencies protune@aol.com (independent electrical panel testing, including FPE Stab-Lok panels, to April 2010)
• David Carrier, electrical engineer, 53 Henmond Blvd., Poughkeepsie, NY 12603 845-430-7527 davidwcarrier@earthlink.net (independent electrical panel testing, including FPE Stab-Lok panels, beginning 2010)
• Alan Carson, Carson Dunlop Associates, Toronto, Ontario. Mr. Carson is a home inspection professional, educator, researcher, writer, and a principal of Carson Dunlop Associates, a Toronto home inspection and education firm. Mr. Carson is a past president of ASHI, the American Society of Home Inspectors
• Mark Cramer Inspection Services Mark Cramer, Tampa Florida, Mr. Cramer is a past president of ASHI, the American Society of Home Inspectors and is a Florida home inspector and home inspection educator.
• Carl Grasso, Esq., Herzfeld & Rubin, New York, NY. Mr. Grasso is an attorney who managed a plaintiff's class action litigation against Federal Pacific Electric in New Jersey.
• William King, US CPSC Director of Electrical Engineering (Ret).
• Licensed Electricians: FPE Fire and Failure Reports includes electricians who have provided cases and photographs of field failures of FPE equipment at this website.
• Homeowners, Home Inspectors, Electricians: Federal Pacific Electric (FPE) Panel Fires and other Failures includes anecdotal field reports provided by a range of contributors including electricians (and some home owners or home inspectors) who have provided cases and photographs of field failures of FPE equipment at this website.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

• Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
• Aluminum Wiring Information Website Aluminum Electrical Wiring Hazards and Repairs: in-depth authoritative info, photos, documents including selection of proper vs. ineffective repair methods. E.g.: Ideal 65 "Twister" purple connector fails in field and lab testing with aluminum wire.
• Ampacity of an Electrical Service: How to determine the electrical service size or ampacity entering a building
• Circuit Breaker, a bad one fails to trip failure at aluminum bus-to-circuit breaker connection - field report and photographs
• Electrical System & Wiring Hazard Inspection, Detection, Cause, Remedy, Prevention - Main Electrical Page
• Electrical Panels, How to Inspect in buildings, safety for electrical inspectors, electrical panel, fusing, wiring defects, defective products. Inspection Class Presentation

• The Federal Pacific Stab-Lok Electric Panel Hazard Website Safety Information for Consumers.
• 2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).
• FPE FIRES: Failures continue: FPE breaker fails, results in fires: field reports
• Federal Pacific Electric Fires Waiting to Happen, Debate Waiting to Be Ended, detailed article
• Home Inspection Reporting Language and discussion for FPE panels
• Home Inspection Reporting Language and discussion for FPE panels
• How to Identify FPE Federal Pacific Stab-Lok Electric Panels - is yours one of these? ALSO: A History of the FPE Stab-Lok Issue.
• Federal Pacific Electric Panels: Fires Waiting to Happen, Debate Waiting to Be Ended
• How to Identify Federal Pacific Electric Panels Stab Lok Breakers & History of the Federal Pacific Electric Stab Lok Hazard
• Replacement Circuit Breakers for FPE Stab-Lok Electric Panels? are not recommended
• Replacement Panels for FPE Stab-Lok load centers - options include conventional complete panel replacement and a less costly replacement of the panel interior load center/bus assembly
• Schneider Canada Federal Pioneer circuit breaker recall
• 1983 CPSC Investigation of FPE Circuit Breakers Safety Information for Consumers
• 1982 Reliance Electric Co. SEC Quarterly Report: Note C. reports litigation between Reliance and UV Liquidating Trust and contends that "... improper and deceptive practices were employed for many years to secure UL listings for Federal Pacific's circuit protective products..."
• 1980 Reliance Electric Co. Press Release: improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
• 1980 FPE - Exxon Buys A Scandal Along With A Company improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
  
  
• Safety Hazards and Safe Inspection Procedures for Electrical and Home Inspectors at Residential Electric Panels
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