Free Encyclopedia of Building & Environmental Inspection, Testing, Diagnosis, Repair

Ask a Question or Search InspectAPedia

• HOME
• AIR CONDITIONING
• ELECTRICAL
• EXTERIORS
• HEATING
• HOME INSPECTION
• INTERIORS
• PLUMBING
• ROOFING
• SEPTIC SYSTEMS
• STRUCTURE
• WATER SUPPLY

• ENERGY SAVINGS
• ENVIRONMENT
• INDOOR AIR IAQ
• INSULATION
• MOLD INSPECT TEST REMOVE
• NOISE
• ODORS
• SOLAR ENERGY
• VENTILATION
• EXPERTS DIRECTORY
• CONTACT US

Independent tests of FPE Equipment: October 15, 2000, Poughkeepsie, NY. Tests by an independent forensic engineer confirmed failures of circuit breakers in a Federal Pacific Stab-Lok residential electric panel that was contributed by a homeowner.

We recommend that residential FPE Stab-Lok electrical panels be replaced entirely or the entire panel bus assembly be replaced entirely, regardless of model number or year of manufacture. We recommend against replacing individual FPE Stab-lok circuit breakers. We do not sell circuit breakers nor any other products.

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Federal Pacific Electric Test Performed on Homeowner's FPE Breaker Panel

The breakers in this Federal Pacific Stab-Lok panel were tested according to the Underwriters Laboratories UL Standard UL 489 calibration test.

This test, a subset of the entire UL 489 Standard, is intended to determine proper electrical circuit breaker function in response to overcurrent.

40-Amp breakers were tested at 135% of rated load and should trip within an hour. 20-Amp and 15-Amp breakers were tested at 200% of rated load and should trip within 2 minutes.

Federal Pacific Electric (FPE Panel) Test Results

The FPE panel tested contained 19 circuit breakers.

• 4 breakers (green tabs in various photos) performed properly: the breaker opened the circuit within the prescribed time and the toggle switch moved to the "tripped" position.
  
  
• 13 breakers (yellow tabs in various photos) did not work properly, demonstrating mechanical irregularities within the product: while all "opened" the circuit, some moved to the full-off position and others stayed in the full-on position.
  
  
• 2 breakers (red tabs in various photos), nominally "tripped" in that there was partial or full toggle movement. However, they failed to open the circuit on at least one pole.

10% (2 out of 19) of the Federal Pacific Electric stab-lok breakers in the panel tested failed to perform properly. In the electrical industry, the failure rate for non-trip breakers is virtually zero.

Photographs of Federal Pacific Electric Panel Tested

• FPE panel after testing - oblique view - note variations in toggles after every breaker was subjected to overcurrent
• FPE breaker failure - did not open the circuit in response to overcurrent
• FPE breaker mechanical variations - this breaker moved to full "off" position after tripping - mechanically inconsistent with breakers which usually move to a "tripped" position
• FPE breaker - proper function - tripped properly after testing as described above
• FPE panel after testing - front view
• FPE panel identification label - from panel tested

Questions & Answers regarding this article

.

Share this Article      

...

Technical Reviewers & References

• InspectAPedia.com^® - Daniel Friedman - Publisher & Editor.
• InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
• Critique, contributions wanted: Contact Us to suggest corrections or additions to articles at this website, and if you wish, to receive online listing and credit as a contributor. Particular thanks are due to the many experts and also consumers who read and critique technical articles at InspectAPedia.com.
• Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

FPE Stab-Lok HAZARDS & REPAIRS WEBSITE

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

• Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
• Aluminum Wiring Information Website Aluminum Electrical Wiring Hazards and Repairs: in-depth authoritative info, photos, documents including selection of proper vs. ineffective repair methods. E.g.: Ideal 65 "Twister" purple connector fails in field and lab testing with aluminum wire.
• Ampacity of an Electrical Service: How to determine the electrical service size or ampacity entering a building
• Circuit Breaker, a bad one fails to trip failure at aluminum bus-to-circuit breaker connection - field report and photographs
• Electrical System & Wiring Hazard Inspection, Detection, Cause, Remedy, Prevention - Main Electrical Page
• Electrical Panels, How to Inspect in buildings, safety for electrical inspectors, electrical panel, fusing, wiring defects, defective products. Inspection Class Presentation

• The Federal Pacific Stab-Lok Electric Panel Hazard Website Safety Information for Consumers.
• 2007 FPE Stab-Lok TECHNICAL REPORT - an updated test report of independent testing (a large 1.2MB PDF file) using a larger pool of FPE Stab-Lok circuit breakers than the older CPSC and Wright Malta tests found significantly higher failure rates of FPE Stab-Lok circuit breakers, including a look at critical safety failures (breaker failed to trip at 200% of rated current or jammed) which found up to 80% failure rate for FPE Stab-Lok GFCI circuit breakers (n=4), 12% failure rate for double pole FPE Stab-Lok circuit breakers (n=120), and a 1% failure rate for FPE Stab-Lok single pole circuit breakers (n=345).
• FPE FIRES: Failures continue: FPE breaker fails, results in fires: field reports
• Federal Pacific Electric Fires Waiting to Happen, Debate Waiting to Be Ended, detailed article
• Home Inspection Reporting Language and discussion for FPE panels
• Home Inspection Reporting Language and discussion for FPE panels
• How to Identify FPE Federal Pacific Stab-Lok Electric Panels - is yours one of these? ALSO: A History of the FPE Stab-Lok Issue.
• Federal Pacific Electric Panels: Fires Waiting to Happen, Debate Waiting to Be Ended
• How to Identify Federal Pacific Electric Panels Stab Lok Breakers & History of the Federal Pacific Electric Stab Lok Hazard
• Replacement Circuit Breakers for FPE Stab-Lok Electric Panels? are not recommended
• Replacement Panels for FPE Stab-Lok load centers - options include conventional complete panel replacement and a less costly replacement of the panel interior load center/bus assembly
• Schneider Canada Federal Pioneer circuit breaker recall
• 1983 CPSC Investigation of FPE Circuit Breakers Safety Information for Consumers
• 1982 Reliance Electric Co. SEC Quarterly Report: Note C. reports litigation between Reliance and UV Liquidating Trust and contends that "... improper and deceptive practices were employed for many years to secure UL listings for Federal Pacific's circuit protective products..."
• 1980 Reliance Electric Co. Press Release: improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
• 1980 FPE - Exxon Buys A Scandal Along With A Company improper practices used to obtain UL Listing for most of FPE's circuit breakers and notes testing which indicates "possible defects." 1980, Reliance Electric Co.
  
  
• Safety Hazards and Safe Inspection Procedures for Electrical and Home Inspectors at Residential Electric Panels
• ...