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Circulator assembly leaks on heating systems: here we explain how to find and fix the common points of leakage found at heating system circulator pump assemblies.

This article series discusses Circulator Pumps: how to find, inspect, diagnose, and repair problems with Hot Water Heating System Circulator Pumps or circulator pump relay switches and controls. Also you will see that this website answers most questions about Heating System Boiler Controls on central heating systems to aid in troubleshooting, inspection, diagnosis, and repairs. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.

© Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.

Leaks at heating circulator pumps: where leaks most often occur (circulator pump mounting flanges)

If you do need plumbing repairs when replacing a circulator pump or pump flange assembly, this is a great time to ask your plumber or heating service technician to also install a service valve right at the circulator pump - if one is not already there.

A working shutoff valve on the heating distribution piping at the circulator pump can reduce the repair time, trouble, and cost the next time that circulator pump assembly repairs are needed.

Also, if flow balancing valves are not already installed on the system, a valve at the circulator pump can permit balancing of hot water flow among multiple heating zones when all of the zones are calling for heat at once.

Our photo (left) shows a valve at the inlet to a circulator pump on a hot water heating system. As the valve is leaking, this control valve will speed the repair process.

Circulator Pump Bearing and Circulator motor failures on hot water heating system pumps and what causes them: circulator pump mounting and support errors

Questions & Answers regarding this article

Questions & answers about diagnosing, repairing, & installing circulators on hydronic heating systems

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Technical Reviewers & References

• InspectAPedia.com^® - Daniel Friedman - Publisher & Editor.
• InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
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• Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

BOILERS, HEATING
  BOILER OPERATION DETAILS
  BOILER CONTROLS & SWITCHES
  Air Bleeder Valves
  Air-bound boilers & radiators
  Air Scoops Purgers Separators
  AQUASTAT CONTROL Functions
  Boiler Pressure Controls & Settings
  CAD CELL RELAY SWITCH
  Circulator Pumps & Relays
    Circulator Pumps vs. Zone Valves
    Circulator Pump Trouble List
    Checks for Circulator Operation
    Single Zone Heat Tests
    Multi-Zone One Circulator Tests
    Multi-Zone Multi-Circulators Tests
    Individual Zone Tests
    Un-wanted Heat in Some Zones
    Leaks at Circulators
    Circulator Motor or Bearing Failures
    Where to Mount Circulator Pumps
    Other Circulator Controls
  ELECTRIC MOTOR OVERLOAD RESET SWITCH
  ELECTRICAL POWER SWITCH FOR HEAT
  Expansion Tanks
  FIRE SAFETY CONTROLS
  Gauges on Heating Equipment
  Limit Switches, Boilers
  Low Water Cutoff Valves, Boilers
  MIXING / ANTI-SCALD VALVES
  RELIEF VALVES - TP VALVES
  Reset Switch - Primary Control
  Reset Switch - electric motors
  SPILL SWITCHES
  STACK RELAYS
  THERMOSTATS, HEATING / COOLING
  Water Feeder Valves, Hydronic Boiler
  Zone Valves
WATER HEATERS
ZONE VALVES

• "Installation and Operation Instructions, Raytherm Residential Boilers," courtesy of Raypak®, and technical advisor Wayne Hoffman, personal communication 5/11/2009. Mr. Hoffman is a technical advisor with more than 30 years experience in the heating field. Raypak is a Rheem company that provides hydronic heating boilers for residential, pool, and commercial use. Raypak can be contacted at 866-583-0664 for technical support or for assistance in selecting the proper heating equipment for a specific application. Rheem Corporation is a manufacturer of water heaters and heating equipment including Ruud heating and cooling products.

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

• Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.

• Carbon Monoxide Gas Toxicity, exposure limits, poisoning symptoms, and inspecting buildings for CO hazards
• DUST CONTAMINATION FROM HVAC? An Investigation of Indoor Dust Debris Blamed on a Heating/Cooling System Reveals Carpet Dust
• Fuel Oil & Oil Heating Magazine, 3621 Hill Rd., Parsippany, NJ 07054, 973-331-9545
• Goodman Furnace High Temperature Plastic Vent HTPV safety recall US CPSC notice
• Home Heating System Should Be Checked [for proper venting and for CO Carbon Monoxide Hazards - DJF]
• Inspection Procedures for Oil-Fired Heating Systems Detailed step by step approaches for inspecting complex systems]
• Lennox Pulse Furnace Safety Inspection/Warranty Program: Carbon Monoxide Warning
• Oil Tanks - The Oil Storage Tank Information Website: Buried or Above Ground Oil Tank Inspection, Testing, Cleanup, Abandonment of Oil Tanks
• Oil Tanks Above Ground, UL Standards, guidance for home owners, buyers, and inspectors
• Plastic Heating Vent Pipe & Other Heating Safety Recall Notices
• Weil McLain Model GV Gas Boiler/gas valve CPSC recall/repair
• Domestic and Commercial Oil Burners, Charles H. Burkhardt, McGraw Hill Book Company, New York 3rd Ed 1969.
• National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.), 1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
• The Steam Book, 1984, Training and Education Department, Fluid Handling Division, ITT [probably out of print, possibly available from several home inspection supply companies] Fuel Oil and Oil Heat Magazine, October 1990, offers an update,
• Principles of Steam Heating, $13.25 includes postage. Fuel oil & Oil Heat Magazine, 389 Passaic Ave., Fairfield, NJ 07004.
• The Lost Art of Steam Heating, Dan Holohan, 516-579-3046 FAX
• Principles of Steam Heating, Dan Holohan, technical editor of Fuel Oil and Oil Heat magazine, 389 Passaic Ave., Fairfield, NJ 07004 ($12.+1.25 postage/handling).
• "Residential Steam Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• "Residential Hydronic (circulating hot water) Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• "Warm Air Heating Systems". Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• Heating, Ventilating, and Air Conditioning Volume I, Heating Fundamentals,
• Boilers, Boiler Conversions, James E. Brumbaugh, ISBN 0-672-23389-4 (v. 1) Volume II, Oil, Gas, and Coal Burners, Controls, Ducts, Piping, Valves, James E. Brumbaugh, ISBN 0-672-23390-7 (v. 2) Volume III, Radiant Heating, Water Heaters, Ventilation, Air Conditioning, Heat Pumps, Air Cleaners, James E. Brumbaugh, ISBN 0-672-23383-5 (v. 3) or ISBN 0-672-23380-0 (set) Special Sales Director, Macmillan Publishing Co., 866 Third Ave., New York, NY 10022. Macmillan Publishing Co., NY
• Installation Guide for Residential Hydronic Heating Systems
• Installation Guide #200, The Hydronics Institute, 35 Russo Place, Berkeley Heights, NJ 07922
• The ABC's of Retention Head Oil Burners, National Association of Oil Heat Service Managers, TM 115, National Old Timers' Association of the Energy Industry, PO Box 168, Mineola, NY 11501. (Excellent tips on spotting problems on oil-fired heating equipment. Booklet.)
• Links to our list of additional information on heating system inspection, repair, maintenance
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