Alternative Inspection Sequences for Heating Systems InspectAPedia® -
How to Inspect Heating Systems - as An Approach to the Forensic Inspection of Any Complex System
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Step by Step Guide to inspection of heating boilers & furnaces for operating & safety defects
Heating system step by step detailed inspection procedure
How to understand & report the significance of findings during a heating system inspection
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This document presents alternative sequences & methods inspecting residential heating systems with focus on heating boilers and furnaces, on assuring
completeness, accuracy, and on maximum heating system defect detection. The heating system inspection methodology involved is intended to be generalized to
the forensic diagnostic inspection of any complex system in order to have the highest probability of detecting
important safety or operating defects.
This sounds fancier than intended. Our object is to use an organized
procedure for inspecting for defects, without losing the ability to discover unexpected problems as well.
Pressure switch at boiler, typically set to .2 to .5 psi
Lower-pressure relief valve
Water feeder, manual or automatic. (Don't mess with either, they may
open and be hard to shut off.)
Low Water Cutoff on some systems. (Also found on some hydronic boilers.)
Different piping on some systems - one-pipe vs two-pipe, easy to identify
and very different implications for retrofit/conversion to other heating
methods such as hot water.
Immediately recognized from the living area by presence of steam valves
on radiators. Don't confuse steam valve with air bleeder valves found
on hot water radiators.
Steam rises--hence no circulator pump - if you see a pump is it a
separate HW zone? is it a condensate return pump?
Example of understanding function=understanding implications
A pressure control set to 10 PSI indicates some operating problem
with system, addressed by a service person who's trying to "force"
steam into the house rather than debugging a problem, probably with
piping or steam valves. Service has been by someone unfamiliar with
steam systems.
Absence of any sign that the occupants ever drain and clean the automatic
water feeder suggests risk of inoperative key safety device. Needs
attention even if you see absolutely no problems.
Modified piping? improperly sloped radiators?
Working Definition: A furnace is a steel or cast iron "box" connected to a series of duct work which runs through the house bringing
hot air to grilles (registers). A fan, usually at the furnace, circulates air from cold-air return grilles through duct work to the furnace
where the air is heated and then returned through "supply ducts" to the living area.
Room cools, thermostat switch closes (calls for heat), oil burner is turned on, oil is pumped from tank to burner, ignited, burned,
Hot gases pass through a fire chamber (steel can) and out an exhaust flue, past a barometric damper to a chimney to outdoors.
ASHI 9.2.C. The inspector shall open readily open-able access panels provided by the manufacturer or installer for routine homeowner maintenance
Understanding functions=understanding implications: eg: wet basement, steel furnace, high CO risks from rusted heat exchanger.
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Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
Our recommended books about building design, inspection, and repair, and about indoor environment testing, diagnosis, and cleanup are at the InspectAPedia Bookstore.
Domestic and Commercial Oil Burners, Charles H. Burkhardt, McGraw Hill Book Company, New York 3rd Ed 1969.
National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.),
1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American
Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
The Steam Book, 1984, Training and Education Department, Fluid Handling Division, ITT [probably out of print, possibly available from several home inspection supply companies] Fuel Oil and Oil Heat Magazine, October 1990, offers an update,
Principles of Steam Heating, $13.25 includes postage. Fuel oil & Oil Heat Magazine, 389 Passaic Ave., Fairfield, NJ 07004.
The Lost Art of Steam Heating, Dan Holohan, 516-579-3046 FAX
Principles of Steam Heating, Dan Holohan, technical editor of Fuel Oil and Oil Heat magazine, 389 Passaic Ave., Fairfield, NJ 07004 ($12.+1.25 postage/handling).
CT 06801 800/227-1663 [home inspection training material] 1987
"Residential Hydronic (circulating hot water) Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
"Warm Air Heating Systems". Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
Heating, Ventilating, and Air Conditioning Volume I, Heating Fundamentals,
Boilers, Boiler Conversions, James E. Brumbaugh, ISBN 0-672-23389-4 (v. 1) Volume II, Oil, Gas, and Coal Burners, Controls, Ducts, Piping,
Valves, James E. Brumbaugh, ISBN 0-672-23390-7 (v. 2) Volume III, Radiant Heating, Water Heaters, Ventilation, Air Conditioning, Heat
Pumps, Air Cleaners, James E. Brumbaugh, ISBN 0-672-23383-5 (v. 3) or ISBN 0-672-23380-0 (set) Special Sales Director, Macmillan Publishing
Co., 866 Third Ave., New York, NY 10022. Macmillan Publishing Co., NY
Installation Guide for Residential Hydronic Heating Systems and
Installation Guide #200, The Hydronics Institute, 35 Russo Place, Berkeley Heights, NJ 07922
The ABC's of Retention Head Oil Burners, National Association of Oil Heat Service Managers, TM 115, National Old Timers' Association of the Energy Industry, PO Box 168, Mineola, NY 11501. (Excellent tips on spotting problems on oil-fired heating equipment. Booklet.)
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The Mold Information Center: What to Do About Mold in Buildings, When and How to Inspect for Mold, Clean Up Mold, or Avoid Mold Problems
Environmental Inspection, Testing, & Diagnosis On-Site IAQ, Gas, Air Testing, Mold Investigation, Sick Building Diagnosis, Lab Services, & Remediation Plan Preparation - indoor air quality testing, problem source determination, supporting lab work, written remediation plan addressing removal of environmental and other hazards and prevention of their recurrence.