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Here we provide an inspection and repair guide to Heating System Gauges: Pressure and Temperature Gauges on Heating Boilers. We also describe the normal operating pressures for hot water hydronic heating boilers and for residential steam boilers. You will also see that this website answers most questions about Heating System Boiler Controls on central heating systems to aid in troubleshooting, inspection, diagnosis, and repairs.

Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.

© Copyright 2010 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

Hydronic (hot water) Heater Pressure Gauge and Normal Pressure Ranges

Pressure and Temperature gauge on hot water or hydronic heating boilers: this gauge displays the heating boiler internal pressure and temperature.

Typical pressure for a residential boiler serving a two story home would show 12 psi cold, and less than 30 psi hot. Over 30 psi boiler pressure will cause the pressure relief valve to open.

Typical operating temperature settings on a boiler call for a Low temperature (boiler cut-in) between 120 and 160 degF.

Typical operating temperatures on a hydronic boiler call for a high temperature (boiler cuts off) of 180-200 degF.

Over 200 degrees F. we're at risk of spilling at the pressure temperature relief valve.

Typical operating temperature observed at the gauge will be below the high, and can be as low as nighttime room temperature in non-heating season if no tankless coil is in use.

The temperature/pressure gauge may help in checking for normal conditions before and during boiler operation.

However the gauge can be wrong!

This gauge shows a typical in-boiler pressure of under 20 psi, and a temperature of about 190 degF. (The boiler had just cut off on a heating cycle.)

What Are the Normal Hot and Cold Operating Pressures of Residential Hydronic (hot water) Heating Boilers?

On a residential heating boiler the automatic water-feeder/pressure reducing valve that automatically provides makeup water to the heating boiler if pressure drops below 12 psi. So 12 psi is the typical "cold" pressure for residential boilers.

If your building is taller than two floors, the installer may have needed to boost the starting "cold" water pressure for your boiler to overcome the hot water distribution piping head pressure - otherwise your heating circulators may not be able to circulate hot water.

At PUMP, WATER PRESSURE BOOSTING we explain the relationship between building height and water pressure, and we illustrate the water pressure decrease in building water supply piping with building height. But a look at the basement water pressures in this illustration also explains the pressures that a basement located hot water heating circulator pump has to overcome.

12 psi is for typical U.S. / Canadian residential heating systems normal cold temperature starting pressure. U.K. and european heating systems should be pressurized to between 1 and 1.5 bar - cold.

20 psi is typical for U.S. / Canadian residential heating systems normal hot operating temperature, up to just under 30 psi, depending on the high-limit temperature setting on the boiler limit control. If we set the boiler high-limit much over 210, on many residential systems the system pressure will exceed 30 psi and we'll see water leaking from the pressure/temperature relief valve - ultimately an unsafe condition.

Where & How do I Set Boiler or Furnace Temperature?

Remember that the building THERMOSTATS set the desired temperature in the occupied spaces in building, not the actual temperature in the heating boiler or furnace itself. In most heating systems, turning up the thermostat simply causes the boiler or furnace to turn on. The temperature at the boiler or furnace is controlled by local safety devices mounted right at that equipment.

• Boiler temperature, pressure setting controls: For details how, to what number, and on what controls the hydronic heating boiler temperatures are set, see Aquastat Functions, and Limit Switches, Boilers.
• Steam boiler temperature, pressure setting controls: For details how, to what number, and on what controls the steam boiler Pressure settings and pressure readings are set see Steam Boiler Pressure Gauge and Normal Pressure Ranges.
• Furnace temperature setting controls: Warm air furnace temperatures are controlled at the FAN LIMIT SWITCH.)

For more diagnostic aid on finding the cause and executing the cure of abnormal heating boiler pressures see

• BASEBOARD, CONVECTOR, RADIATOR LEAKS - how to find leaks at baseboards, radiators, etc.
• BOILER LEAKS CORROSION STAINS - how to diagnose & evaluate leaks on or in heating boilers
• BOILER LEAKS, HOW TO LOCATE - how to determine that a boiler or hot water system is leaking and how to find hidden leaks
• Expansion Tanks - if the expansion tank is waterlogged, the boiler and hot water heating system pressures will become excessive and spillage may be found at the pressure/temperature relief valve.
• Pressure/temperature relief valves - can also leak on their own - an unsafe condition. See /heat/ReliefValves.htm

Steam Boiler Pressure Gauge and Normal Pressure Ranges

Pressure and Temperature gauge on steam heating boilers: Residential steam heating systems are almost always designed to operate at very low pressures, perhaps around .5 psi - that' s 1/2 of one psi.

You should see similar settings on the pressure gauge (at left in our photograph) and on the steam pressure control switch (the gray box at right in our photo) on your boiler.

The controls in this photo are discussed in detail at STEAM HEATING SYSTEMS

What Are the Normal Hot and Cold Operating Pressures of Residential Steam Heating Boilers?

Residential steam heating systems are almost always designed to operate at very low pressures, perhaps around .5 psi - that' s 1/2 of one psi.

If your residential steam boiler is operating at higher pressures (take a look at the dial setting on your Pressure Switch, Steam Boiler) , that may be an indication that a service technician or owner was having trouble getting heat distributed through the building. Rather than finding and fixing the problem, someone is trying to "force" the steam around the system.

An experienced steam heat service technician will look at the operating pressure of your steam heating boiler and if it is not set to a normal level, the technician will look for the reason. Examples of problems that can affect the flow of steam heat through the system, leading to attempts to over pressurized the system include

• Blocked condensate returns at individual steam radiators
• Steam radiators tipped the wrong way
• Improperly relocated steam piping that has the incorrect slope
• Radiator valves that are not operating,
• Radiator steam vents that are not operating properly - Steam Vents

For details about radiator problems see RADIATORS and see BASEBOARD, CONVECTOR, RADIATOR LEAKS. Also see HEATING LOSS DIAGNOSIS-BOILERS. More about steam boiler gauges is at Steam Pressure Gauge.

Hot Water Heating System Controls Inspection, Peripherals, Key Components

How to determine what type of heating system is installed:

Warm Air Heating Systems - Furnaces: If the heat in your building is provided by warm air that flows out of ceiling, wall, or floor air supply registers into the occupied space, or if your heating system uses a water-to-air heating system then the air which warms the living space is probably being delivered through large or small diameter ducts, registers, air filters, and a furnace blower, and the air is being heated by a gas, oil, or electric furnace, or perhaps by a heat pump or a geo-thermal system. See FURNACES and for details see FURNACE OPERATION DETAILS.

Hot Water or Steam Heating Systems - Boilers: If the heat in your building is provided by warm or hot metal radiators, heating baseboards containing finned copper tubing, or wall convectors that look like a radiator but contain finned copper tubing, or if heat is provided by flexible rubber, plastic, or metal tubing run in building floors or ceilings, then the warm or hot water circulating in those devices is probably being delivered by piping circulating water heated by a heating boiler, or possibly by a steam boiler or a heat pump or geo-thermal system. See BOILERS, HEATING and RADIANT HEAT Floor Mistakes to Avoid.

If your heating radiators have valves which hiss and let air escape as heat is coming on your heat is probably being delivered in pipes which circulate steam from the steam boiler up through radiators in the occupied space. See STEAM HEATING SYSTEMS .

This website provides description of all of the major components of hot water or steam heating systems, how to recognize or find each component, what it looks like, what goes wrong, and how to maintain, repair or adjust the component.

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Technical Reviewers & References

• InspectAPedia.com^® - Daniel Friedman
• InspectAPedia Bookstore lists recommended books, organized by topic & available for purchase. Most of our articles also include a list of recommended books for the specific article topic as well as other references, and information sources.
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• Additional technical contributors & reference sources for this article are listed below.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

BOILERS, HEATING
  BOILER OPERATION DETAILS
  BOILER CONTROLS & SWITCHES
  Air Bleeder Valves
  Aquastat Functions
  Boiler Pressure Controls & Settings
  Cad Cell Relay Switch Flame Sensors
  Circulator Pumps & Relays
  Expansion Tanks
  Gauges on Heating Equipment
  Limit Switches, Boilers
  Low Water Cutoff Valves, Boilers
  Mixing Valves
  Pressure Gauges, Boilers
  Pressure & Temperature Settings, Controls
  Relief Valves - TP Valves
  Reset Switch - Primary Control
  Reset Switch - electric motors
  Spill Switches
  Stack Relay Switch
  Thermostats
  Water Feeder Valves, Hydronic Boiler
  Zone Valves

STEAM HEATING SYSTEMS
  Cad Cell Relay Switch Flame Sensors
  Circulator Pumps & Relays
  COMBUSTION GASES & PARTICLE HAZARDS
  DRAFT HOODS - gas fired
  DRAFT REGULATORS - barometric dampers
  Expansion Tanks
  Gauges on Heating Equipment
  Limit Switches, Boilers
  Low Water Cutoff Valves, Boilers
  Mixing Valves
  Pressure & Temperature Settings, Controls
  Pressure Switch, Steam Boiler
  Relief Valves - TP Valves
  Sight Glass, Steam Boiler
  Spill Switches
  Stack Relay Switch
  Steam Pressure Gauge
  Steam Vents
  Low Water Cutoff Controls
  Water Feeder Valves, Steam

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

• Our recommended books about building design, inspection, and repair, and about indoor environment testing, diagnosis, and cleanup are at the InspectAPedia Bookstore.
• Carbon Dioxide Gas Toxicity
• Carbon Monoxide Gas Toxicity, exposure limits, poisoning symptoms, and inspecting buildings for CO hazards
• Dust from HVAC? An Investigation of Indoor Dust Debris Blamed on a Heating/Cooling System Reveals Carpet Dust
• Goodman Furnace High Temperature Plastic Vent HTPV safety recall US CPSC notice
• Home Heating System Should Be Checked [for proper venting and for CO Carbon Monoxide Hazards - DJF]
• Inspection Procedures for Oil-Fired Heating Systems Detailed step by step approaches for inspecting complex systems]
• Lennox Pulse Furnace Safety Inspection/Warranty Program: Carbon Monoxide Warning
• Oil Tanks - The Oil Storage Tank Information Website: Buried or Above Ground Oil Tank Inspection, Testing, Cleanup, Abandonment of Oil Tanks
• Oil Tanks Above Ground, UL Standards, guidance for home owners, buyers, and inspectors
• Plastic Heating Vent Pipe & Other Heating Safety Recall Notices
• Weil McLain Model GV Gas Boiler/gas valve CPSC recall/repair
• Domestic and Commercial Oil Burners, Charles H. Burkhardt, McGraw Hill Book Company, New York 3rd Ed 1969.
• National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.), 1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
• The Steam Book, 1984, Training and Education Department, Fluid Handling Division, ITT [probably out of print, possibly available from several home inspection supply companies] Fuel Oil and Oil Heat Magazine, October 1990, offers an update,
• Principles of Steam Heating, $13.25 includes postage. Fuel oil & Oil Heat Magazine, 389 Passaic Ave., Fairfield, NJ 07004.
• The Lost Art of Steam Heating, Dan Holohan, 516-579-3046 FAX
• Principles of Steam Heating, Dan Holohan, technical editor of Fuel Oil and Oil Heat magazine, 389 Passaic Ave., Fairfield, NJ 07004 ($12.+1.25 postage/handling).
• "Residential Steam Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• "Residential Hydronic (circulating hot water) Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• "Warm Air Heating Systems". Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
• Heating, Ventilating, and Air Conditioning Volume I, Heating Fundamentals,
• Boilers, Boiler Conversions, James E. Brumbaugh, ISBN 0-672-23389-4 (v. 1) Volume II, Oil, Gas, and Coal Burners, Controls, Ducts, Piping, Valves, James E. Brumbaugh, ISBN 0-672-23390-7 (v. 2) Volume III, Radiant Heating, Water Heaters, Ventilation, Air Conditioning, Heat Pumps, Air Cleaners, James E. Brumbaugh, ISBN 0-672-23383-5 (v. 3) or ISBN 0-672-23380-0 (set) Special Sales Director, Macmillan Publishing Co., 866 Third Ave., New York, NY 10022. Macmillan Publishing Co., NY
• Installation Guide for Residential Hydronic Heating Systems
• Installation Guide #200, The Hydronics Institute, 35 Russo Place, Berkeley Heights, NJ 07922
• The ABC's of Retention Head Oil Burners, National Association of Oil Heat Service Managers, TM 115, National Old Timers' Association of the Energy Industry, PO Box 168, Mineola, NY 11501. (Excellent tips on spotting problems on oil-fired heating equipment. Booklet.)
• ...

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