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HEATING SYSTEMS
APPLIANCE EFFICIENCY RATINGS
ASBESTOS in BUILDINGS
BLUERAY Recall
BOILERS, HEATING
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  BOILER OPERATION DETAILS
  BOILER PARTS LIST
CARBON MONOXIDE/DIOXIDE
CARBON MONOXIDE WARNING
CHIMNEY INSPECTION DIAGNOSIS REPAIR
CHIMNEYS & Flues - Asbestos Transite Pipe
DUCT INSULATION - Asbestos Paper
DUCTS - Asbestos Transite Pipe
DUST FROM HVAC?
ELECTRIC HEAT
ELECTRICAL POWER SWITCH FOR HEAT
ENERGY SAVINGS in BUILDINGS
ENERGY SAVINGS PRIORITIES
ENERGY SAVINGS RETROFIT CASE STUDY
ENERGY SAVINGS RETROFIT LEAK SEALING GUIDE
ENERGY SAVINGS RETROFIT OPTIONS
FAN CONVECTOR HEATERS - HYDRONIC COILS
FLUE VENT CONNECTORS
FREEZE-PROOF A BUILDING
FURNACES, HEATING
  DUCT SYSTEM DEFECTS
  DUCT & AIR HANDLER ODORS
  FAN LIMIT SWITCH
  FURNACE CONTROLS & SWITCHES
  FURNACE OPERATION DETAILS
  HEAT EXCHANGER LEAKS
  STACK RELAY SWITCHES
GAS PIPING, VALVES, CONTROLS
HEAT LOSS in BUILDINGS
HEAT LOSS DETECTION TOOLS
HEAT LOSS INDICATORS
HEAT LOSS PREVENTION PRIORITIES
HEAT LOSS R U & K VALUE CALCULATION
HOUSEWRAP AIR & VAPOR BARRIERS
HEATING COST SAVINGS METHODS
HEATING LOSS DIAGNOSIS-BOILERS
HEATING LOSS DIAGNOSIS-FURNACES
HEATING OIL CLOUD WAX GEL POINT
HEATING OIL EXPOSURE HAZARDS, LIMITS
HEATING OIL SLUDGE
HEATING SMALL LOADS
HEAT PUMPS
HEATING SYSTEM INSPECTION DIAGNOSIS REPAIR
  HEATING INSPECTION CONCEPTS
  HEATING INSPECTION PROCEDURE-GENERAL
DETAILED HEATING SYSTEM INSPECTION PROCEDURE
  PREPARATION for Heating System Inspection
  ATTENTION CONTROL During Heating Inspection
  OUTDOOR INSPECTION of HEATING SYSTEM
  INDOOR INSPECTION of HEATING SYSTEM
  HEATING BOILER INSPECTION GUIDE
    HEATING SYSTEM INSPECTION SEQUENCE
    INSPECT HEATING CONTROLS
    INSPECT FOR HEATING BOILER LEAKS
    HEATING SYSTEM DEFECT SIGNIFICANCE
  ALTERNATE HEATING INSPECTION SEQUENCE
  FUNCTIONAL UNDERSTANDING of HEATERS
  HEATING FURNACE INSPECTION GUIDE
  FINAL BOILER ROOM INSPECTION CHECKS
  >OIL BURNER INSPECTION GUIDE
  OPERATE THE HEATING SYSTEM
  HEATER OPERATING DEFECTS REPORT
  IMPLICATIONS OF HEATING CLUES
  FINAL HEATER INSPECTION REVIEW
  SET HEATING REPAIR PRIORITIES
INSULATION & VENTILATION INSPECTION & IMPROVEMENT
MOTOR OVERLOAD RESET SWITCH
NO HEAT - BOILER / FURNACE DIAGNOSIS
ODORS FROM HEATING SYSTEMS
OIL BURNERS
OIL BURNER INSPECTION GUIDE
OIL BURNERS, RETENTION HEAD
OIL BURNER SOOT & PUFFBACKS
OIL BURNER NOISE SMOKE ODORS
OIL BURNER NOZZLE & ELECTRODES
OIL PUMP FUEL UNIT PRESSURE SETTING TIPS
OIL FUEL TYPES & CHARACTERISTICS
Oil Odors: Leaky Oil Tank Piping
OIL SAFETY VALVES
OIL TANKS
OIL TANK GAUGES
OIL TANK LEAKS
OIL TANK SLUDGE
OIL TANK TESTING
OIL TANKS, BURIED
PLASTIC HEATER VENT
RADIANT HEAT
RADIANT HEAT Floor Mistakes to Avoid
RADIANT SLAB FLOORING CHOICES
RADIANT SLAB TUBING & FLUID CHOICES
Safety Recalls
  BLUERAY Recall
  CHIMNEYS & Flues - Asbestos Transite
  Goodman HTPV RECALL
  Heat Recovery Ventilator RECALL
  Lennox Furnace Manuals
  Lennox WARNING
  Weil McLain RECALL
SAFETY DURING HEATING INSPECTION
STEAM HEATING SYSTEMS
  Cad Cell Relay Switch Flame Sensors
  Mixing Valves
  Relief Valves - TP Valves
  Sight Glass, Steam Boiler
  Pressure Switch, Steam Boiler
  Spill Switches
  Stack Relay Switch
  Steam Vents
  Low Water Cutoff Controls
  Water Feeder Valves, Steam
TANKLESS COILS
THERMAL EXPANSION of MATERIALS
THERMAL MASS in BUILDINGS
THERMAL MASS in UPSTAIRS
THERMAL TRACKING & HEAT LOSS
THERMOSTATS
Transite Pipe Chimneys & Flues

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LARGER VIEW of an octopus furnaceStep by Step Heating System Inspection Procedure Guide
InspectAPedia®  -    

  • How to inspect & repair central heating systems
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Our site offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at InspectAPedia.com/appointment.htm.

This website answers most questions about central heating system troubleshooting, inspection, diagnosis, and repairs. We describe how to inspect residential heating systems to inform home owners, buyers, and home inspectors of common heating system defects. The articles at this website describe the basic components of a home heating system, how to find the rated heating capacity of an heating system by examining various data tags and components, how to recognize common heating system operating or safety defects, and how to save money on home heating costs.

We include product safety recall and other heating system hazards. The limitations of visual inspection of heating systems are described. We continue to add to and update this text as new details are provided. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution. © Copyright 2010 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

How to Inspect Heating Systems - Example of An Approach to the Forensic Inspection of Any Complex System

Photograph of a badly rusted furnace

This document presents a detailed methodology for inspecting, diagnosing, & repairing defects on residential heating systems with attention to inspection methods selected to assure completeness, accuracy, and the maximum level of defect detection.

The heating system inspection methodology described here serves as a guide to the forensic diagnostic inspection of any complex system where the highest probability of detecting important safety or operating defects is important.

The photograph shows a severely rusted tankless coil mounted on a steel heating boiler. If the coil-mounting surface on the boiler itself is severely rusted it may be necessary to replace the entire heating boiler. While a welder could weld on a new mounting surface for a new coil, none of the repairmen are likely to warrant such a "fix" and further, the welder, knowing that the owner is facing the cost of a whole new boiler, is likely to set a high fee for even attempting the repair.

It is important to recognize and report the significance of rust like this on a heating boiler. At this website we describe organized procedures for inspecting complex systems for defects, using the organized step by step method to assure inspection heating system inspection completeness and accuracy but without losing the ability to discover unexpected problems as well.

© Copyright Daniel Friedman 2008-1993 all rights reserved -- Tri-State ASHI Home Inspection Education Seminar - Initial Presentation November 6-7, 1993 -- Last update 11/10/2007

How to Relate Heating System Inspection Procedures to Home Inspection Standards of Practice

This presentation follows a procedure for inspecting, using heating system operating sequence as a method to assure that all important system components are considered. A version of the ASHI Standards of Home Inspection Practice (readers should check most recent Standards version for changes) is mapped into this heating system inspection procedure but does not guide the actual inspection sequence. The organization of home inspection standards is not intended as a guide to an inspection sequence nor as a guide to heating system inspection reports. Home Inspection Standards requirements during the inspection of a home heating system are identified in italics in the text below.

HEATING INSPECTION CONCEPTS - How to Select an Inspection Methodology for Heating System Inspection & Diagnosis

Step 1: Select a Heating System Inspection Road Map to Guide the Inspection Sequence

In order to be as thorough, accurate, and safe as possible, a heating system inspector should use a well-defined order of discovery which assures that s/he examines all important heating system components. Several possible heating system inspection "road maps" can be used for this purpose. Two approaches inspect the heating equipment by physical layout of components, or by inspecting the heating system in the detailed order that it will operate during the heating system operating cycle.

Of these "heating system inspection road maps", the first of these inspection methods is physically convenient, that is: inspect each heating system component where each is located in each building area, and this is the most common approach in use in the field. But but it is the second option, heating boiler or furnace operating sequence, that best assures that the inspector considers proper system operation and that s/he identifies all of the system components.

Thinking thorough the sequence of steps in operation of a home heating system requires that the inspector understand how heating systems work. An inspector who cannot follow this sequence does not understand heating system operation and is rather likely to miss important system defects.

So how should a heating system be inspected? For efficiency the inspector may decide to examine each system component as s/he enters the area of the building where that component resides. So all heater components in the basement or crawl space are examined in one pass while the inspector is in that area, and so on. But in thinking about the completeness and accuracy of the heating system check the inspector should also think through the system's operating sequence, using the components identified in that sequence to assure that s/he has not omitted something important. Why is this second thought pattern needed? Because it is always easier to inspect and think about a building component that we see than to think about a component that is simply absent. In other words, if there is no temperature or pressure relief valve to see on a boiler, the inspector may fail to think about whether or not this is a serious safety hazard for the particular installation.

How to Inspect a Heating System using Physical Location of Components

This approach broadens the scope of the heating system inspection and it may aid in heating system defect recognition or problem diagnosis, for example by observing that a heating boiler is located in a small, air-tight room (possible combustion air problems), or that the furnace is quite close to the oil storage tank.

  • Identify the heating system components in each building area.
  • At the heating boiler or furnace, identify the fuel source and follow fuel supply piping to its source (an oil tank, LP gas tank, or gas meter, for example).
  • At the boiler or furnace, identify the heat distribution method and follow the delivery of heat (warm air or hot water) leaving the furnace or boiler, and returning to it. Failure to consider this whole path logically risks failing to notice potential problems such as return air taken at a furnace itself or the absence of adequate return air.
  • At the boiler or furnace identify each of the controls and safety devices and observe their condition. Those devices that are intended for normal operation by the home owner are usually also operated and tested by the inspector. Other devices such as temperature/pressure relief valves are not normally operated but are visually inspected for evidence of a problem.

How to Inspect a Heating System Using the Sequence of Heating System Operation

This approach to heating system inspection Identifies most components of heating systems or of other mechanical systems and is most likely to give the most complete list system parts. It helps assure that all critical components are considered. Actual observation of heating system operation is important in enabling the inspector to identify malfunctions. The heating boiler or furnace inspector's field procedure should include this aid.

A detailed example of the steps in the sequence of operation of a heating system along with a detailed list of heating system components is provided below at Sample Inspection Procedure for Heating Equipment.

The Importance of Reporting to the Client the Significance of Heating System Defects

A superficial heating system inspection may simply identify the type of system present and perhaps the presence of obvious visual anomalies such as leaks. But an astute inspector understands more thoroughly the implications for safety or function of the defects that s/he observes and thus is more likely to inspect the heating system more thoroughly and is more likely to report the inspection findings in a meaningful way to the client.

It is essential that a heating system inspector clearly communicate to the client the significance of the inspection results. In other words, the client should be given to understand the need for action, or urgent action, the presence of unsafe conditions, or the indications that costly repairs or replacement are likely to be needed immediately or in the coming year or before next heating season.

The Importance of Thinking about the Possible Significance of Home Inspection Observations

Here are two examples of the difference between simply reporting a home inspection observation neutrally and thinking about the significance of a home inspection observation in a way that might lead to discovery of something important about a heating system.

Example Outdoor Inspection Observation: drip lines below roof eaves

Observation: The heating system inspector, before entering the home, observes outside that there are deep drip lines in the soil below the home's roof eaves. Drip lines indicate that there has been long term poor control of roof runoff.

Interpretation: there may have been a history of wet basement conditions.

Implications: especially if the home is heated by a furnace located in the basement or crawl space, watch out for signs of rusting of the furnace heat exchanger, particularly in steel hot-air furnaces. A rusted and thus leaky furnace heat exchanger is a possibly dangerous condition, risking high Carbon Monoxide CO levels in the building - a condition that can lead to a fatality - someone could die.

Action: look inside for corroborating clues first of water entry and second of rust on the furnace or its components. Test or recommend testing of heat exchanger for leaks and safety.

An Example of Neutral (irresponsible) home inspection reporting of heating system condition

Photograph of a badly rusted furnace

 

Outside we observed roof overflow or drip lines below the house eaves.

Photograph of a badly rusted furnace

Inside, A BrandX natural-gas fired 90,000 BTUH steel hot air furnace heating system is installed. The system appears to be 20 years old. In response to turning up the heat we observed that the system operated normally: heat came out of the air supply registers. (Our inspection excludes heating system disassembly and therefore cannot examine the condition of the furnace interior components. You should have the system inspected by a qualified technician.)

What's wrong with this report is that it does not explain that drip lines under gutters mean that there has been a history of gutter overflow, poor maintenance, and a risk of water entry in the building. Worse, the report make clear that there are special reasons to be concerned about the reliability and safety of this heating system and there is no clue that costly replacement could be needed.

An Example of More-responsible home inspection reporting of heating system condition

Outside we observed roof overflow or drip lines below the house eaves. This means that water has been spilling by the house foundation for a long time, that roof gutters and downspouts are needed, and that the home may have been exposed to a history of water entry or leaks which in turn could cause problems indoors.

Inside, A BrandX natural-gas fired 90,000 BTUH steel hot air furnace heating system is installed. In response to turning up the heat we observed that the system operated normally: heat came out of the air supply registers. (Our inspection excludes heating system disassembly and therefore cannot examine the condition of the furnace interior components. The system appears to be 20 years old and based on age alone is likely to be at or near the end of its useful life - significant expense will be involved when furnace replacement is needed.

In response to turning up the heat we observed that the system operated normally: heat came out of the air supply registers. Our inspection excludes heating system disassembly and therefore cannot fully examine the condition of the furnace interior components.

However, we observed heavy rust on the bottom of the furnace and other evidence of a history of water entry in the basement. A furnace exposed to these conditions is at extra risk of hidden rust damage such which could include a leaky heat exchanger. If the heat exchanger is leaking this heating system would be unsafe, should not be used, and would almost certainly require immediate replacement - a significant expense.

We recommend that before completing purchase of the home, and certainly before using the system in the coming heating system, you should have the furnace inspected and tested by a qualified technician, and you should specifically ask the technician to make a thorough inspection and test of the furnace heat exchanger for leaks and safety.

For effective examination of any complex structure, the professional uses all of these tools

Addressing the question of completeness of coverage of components, for a thought-guide to inspecting heating equipment we selected Sequence of Operation as a model. (See BOILER OPERATION DETAILS for step by step boiler operation sequence details.

It is the possible significance of a home inspection observation that leads a good inspector to examine the property further for confirmation or refutation of the presence of a possibly serious building defect. We discuss this concept of thinking carefully about and pursuing possible implications of home inspection observations as a way to assure that an inspection is thorough and as a means to minimize the chances of missing an important condition at a property, in these articles:

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Technical Reviewers & References

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

HEATING SYSTEM INSPECTION DIAGNOSIS REPAIR
  HEATING INSPECTION CONCEPTS
  HEATING INSPECTION PROCEDURE-GENERAL
DETAILED HEATING SYSTEM INSPECTION PROCEDURE
  PREPARATION for Heating System Inspection
  ATTENTION CONTROL During Heating Inspection
  OUTDOOR INSPECTION of HEATING SYSTEM
  INDOOR INSPECTION of HEATING SYSTEM
  HEATING BOILER INSPECTION GUIDE
    HEATING SYSTEM INSPECTION SEQUENCE
    INSPECT HEATING CONTROLS
    INSPECT FOR HEATING BOILER LEAKS
    HEATING SYSTEM DEFECT SIGNIFICANCE
  ALTERNATE HEATING INSPECTION SEQUENCE
  FUNCTIONAL UNDERSTANDING of HEATERS
  HEATING FURNACE INSPECTION GUIDE
  FINAL BOILER ROOM INSPECTION CHECKS
  >OIL BURNER INSPECTION GUIDE
  OPERATE THE HEATING SYSTEM
  HEATER OPERATING DEFECTS REPORT
  IMPLICATIONS OF HEATING CLUES
  FINAL HEATER INSPECTION REVIEW
  SET HEATING REPAIR PRIORITIES

Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair

  • Our recommended books about building design, inspection, and repair, and about indoor environment testing, diagnosis, and cleanup are at the InspectAPedia Bookstore.
  • ...
HEATING SYSTEMS
HEATING SYSTEM INSPECTION DIAGNOSIS REPAIR

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More Information on Building Diagnostic Inspections and Repairs

  • Carbon Dioxide Gas Toxicity
  • Carbon Monoxide Gas Toxicity, exposure limits, poisoning symptoms, and inspecting buildings for CO hazards
  • Dust from HVAC? An Investigation of Indoor Dust Debris Blamed on a Heating/Cooling System Reveals Carpet Dust
  • Goodman Furnace High Temperature Plastic Vent HTPV safety recall US CPSC notice
  • Home Heating System Should Be Checked [for proper venting and for CO Carbon Monoxide Hazards - DJF]
  • Inspection Procedures for Oil-Fired Heating Systems Detailed step by step approaches for inspecting complex systems]
  • Lennox Pulse Furnace Safety Inspection/Warranty Program: Carbon Monoxide Warning
  • Oil Tanks - The Oil Storage Tank Information Website: Buried or Above Ground Oil Tank Inspection, Testing, Cleanup, Abandonment of Oil Tanks
  • Oil Tanks Above Ground, UL Standards, guidance for home owners, buyers, and inspectors
  • Plastic Heating Vent Pipe & Other Heating Safety Recall Notices
  • Weil McLain Model GV Gas Boiler/gas valve CPSC recall/repair
  • Domestic and Commercial Oil Burners, Charles H. Burkhardt, McGraw Hill Book Company, New York 3rd Ed 1969.
  • National Fuel Gas Code (Z223.1) $16.00 and National Fuel Gas Code Handbook (Z223.2) $47.00 American Gas Association (A.G.A.), 1515 Wilson Boulevard, Arlington, VA 22209 also available from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. Fundamentals of Gas Appliance Venting and Ventilation, 1985, American Gas Association Laboratories, Engineering Services Department. American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. Catalog #XHO585. Reprinted 1989.
  • The Steam Book, 1984, Training and Education Department, Fluid Handling Division, ITT [probably out of print, possibly available from several home inspection supply companies] Fuel Oil and Oil Heat Magazine, October 1990, offers an update,
  • Principles of Steam Heating, $13.25 includes postage. Fuel oil & Oil Heat Magazine, 389 Passaic Ave., Fairfield, NJ 07004.
  • The Lost Art of Steam Heating, Dan Holohan, 516-579-3046 FAX
  • Principles of Steam Heating, Dan Holohan, technical editor of Fuel Oil and Oil Heat magazine, 389 Passaic Ave., Fairfield, NJ 07004 ($12.+1.25 postage/handling).
  • "Residential Steam Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
  • "Residential Hydronic (circulating hot water) Heating Systems", Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
  • "Warm Air Heating Systems". Instructional Technologies Institute, Inc., 145 "D" Grassy Plain St., Bethel, CT 06801 800/227-1663 [home inspection training material] 1987
  • Heating, Ventilating, and Air Conditioning Volume I, Heating Fundamentals,
  • Boilers, Boiler Conversions, James E. Brumbaugh, ISBN 0-672-23389-4 (v. 1) Volume II, Oil, Gas, and Coal Burners, Controls, Ducts, Piping, Valves, James E. Brumbaugh, ISBN 0-672-23390-7 (v. 2) Volume III, Radiant Heating, Water Heaters, Ventilation, Air Conditioning, Heat Pumps, Air Cleaners, James E. Brumbaugh, ISBN 0-672-23383-5 (v. 3) or ISBN 0-672-23380-0 (set) Special Sales Director, Macmillan Publishing Co., 866 Third Ave., New York, NY 10022. Macmillan Publishing Co., NY
  • Installation Guide for Residential Hydronic Heating Systems
  • Installation Guide #200, The Hydronics Institute, 35 Russo Place, Berkeley Heights, NJ 07922
  • The ABC's of Retention Head Oil Burners, National Association of Oil Heat Service Managers, TM 115, National Old Timers' Association of the Energy Industry, PO Box 168, Mineola, NY 11501. (Excellent tips on spotting problems on oil-fired heating equipment. Booklet.)
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