Loose plaster & plaster lath - how to identify & evaluate the hazard
Plaster System identification and history of use
Photo guide to plaster coatings, cracks, bulges, hazards
Plaster ceiling collapse hazards & photographs
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Here we provide a photo guide to identifying types of plaster installed in buildings, using building ceilings as a photo and investigation guide. In this article series we describe and discuss the identification and history of older interior building surface materials such plaster, plaster board, split wood lath, sawn lath, and expanded metal lath, Beaverboard, and Drywall - materials that were used to form the (usually) non-structural surface of building interior ceilings and walls.
See PLASTER BULGES & PILLOWS to identify and diagnose the condition of rectangular bulges or shadows in ceiling or wall plaster.
Loose Plaster is Unsafe, Especially Loose, Falling Plaster Ceilings
Watch out: for loose plaster that can fall and injure building occupants. If ceiling plaster is bulged and moves when you apply gentle pressure to it, chances are that the plaster keys, the protruding plaster that oozed between the plaster lath strips to mechanically secure the plaster surface in place, have broken off. On the other hand, some "bulged"-looking plaster may be soundly secured, as we describe at PLASTER BULGES & PILLOWS.
Wood Lath Ceiling Collapse Photographs
Our loose plaster photo at below left shows wall plaster that was quite loose and whose plaster ears had broken away. Some renovators use the term "rotted plaster" or "rotten plaster" but of course since we're talking about a cementious material, not organic wood, "rot" is a euphemism for deteriorated.
Our loose plaster ceiling photo (below right) shows an unsafe building ceiling at risk of falling.
Plaster in this condition can easily fall away. While small areas of loose plaster can be successfully re-adhered using plaster washers and screws, a better (but more costly) repair is to remove the loose plaster entirely and re-plaster the section properly.
At below are two photographs of plaster ceilings in the attic that has already fallen away in two older homes. You may also enjoy noticing the pit-sawn kerf marks on some of the plaster lath of this older home in the photo at below left, and the hand-wrought iron hook in the photo at right. .
Watch out: often the framing supporting plaster ceilings in homes built before 1900 was sized to be just strong enough to support the weight of the plaster itself. Such ceiling structures were not intended to support the weight of a curious home owner or home inspector.
Expanded Metal Lath Plaster Ceiling Catastrophic Collapse Case
Plaster ceilings in newer buildings are not immune from collapse either, as you'll see by the catastrophic ceiling collapse shown just below. This plaster ceiling was applied on expanded metal lath. The lath was wired to steel pipes or bars that in turn were hung from a smaller number of steel supports. The final steel supports were hung from wire ties connected to fasteners that had been "pin-shot fasteners" shot into the sides of concrete ceiling joists.
The combination of several factors led to this ceiling collapse:
The combination of several factors led to this ceiling collapse:
An insufficient number of fasteners was used to secure the whole suspended ceiling structure to the concrete beams above - considerably less than called for the industry standards including those of the Hilti Corporation, a producer of pin shot fasteners. This was the most apparent and most significant cause of this ceiling collapse in our opinion.
The pin shot fasteners used as ceiling hangers may have been of the wrong type for this application and may have been improperly loaded.
It is possible that the shot fasteners used to provide fasteners for the wire hangers supporting the ceiling were not properly installed, allowing some of them to separate from the concrete. For example if pins were shot directly "up" into the underside of joists or beams when they were intended to be shot into beam or joist sides, they may have lacked sufficient friction to remain in place, being later pulled out from the downward force of the weight of the ceiling.
There was no perimeter support for the ceiling.
We considered the possibility that damp conditions in the building may have contributed to fastener loosening or deterioration, but the absence of rust in the field photos argues against that factor.
Nearby demolition for building renovation work created vibrations sped or precipitated this collapse that could have occurred at any time.
Typical Design & Construction of Suspended Plaster Ceilings
According to Van Den Branden and Hartsell, a typical suspended wire-mesh based plaster ceilings using hangers, carriers, and furring channels (such as described by Inland Steel Products Co.,) typically used No. 8 galvanized wire, though other wire sizes, rods, and flat iron were also used:
#8 galvanized wire. Wire in gauges 12,10, 9, 8, 7, and 6 sizes. Common #8 steel wire is rated to carry 16 sq.ft. of completed ceiling per hanger (presuming that the ceiling weight and thickness are also to standard specifications).
3/16" pencil rod suspended ceiling hangers
1" x 3/16" flat iron suspended ceiling hangers
Fasteners for suspended plaster ceilings: None of VanDenBranden/Hartsell's hanger examples included pin-shot fasteners, though that may be due to the age of the text. They describe
Hangers attached to concrete slabs (overhead ceilings) by looping and embedding wire in the concrete (obviously installed during original construction)
Securing suspended ceiling hangers to inserts cast into the concrete
Suspended from wood joists by drilling holes 3" or more above the joist bottom
Suspended from wood joists by nailing 16d spikes through the joist [center]
Also see BUILDING SAFETY HAZARDS GUIDE for more building hazards of particular concern to homeowners or building contractors, building inspectors, and home inspectors.
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Additional technical contributors & reference sources for this article are listed below.
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American Plywood Association, APA, "Portland Manufacturing Company, No. 1, a series of monographs on the history of plywood manufacturing",Plywood Pioneers Association, 31 March, 1967, www.apawood.org
Asbestos products and their history and use in various building materials such as asphalt and vinyl flooring includes discussion which draws on Asbestos, Its Industrial Applications, D.V. Rosato, engineering consultant, Newton, MA, Reinhold Publishing, 1959 Library of Congress Catalog Card No.: 59-12535 (out of print).
ASHI, American Society of Home Inspectors,® Inc., 932 Lee Street, Suite 101, Des Plaines, Illinois, 60016. The American Society of Home Inspectors is the first and leading national association of home inspectors in the U.S. Website: www.ashi.org
ASTM C 842
ASTM C 841 Metal Lath or gypsum lath installation
Building Research Council, BRC, nee Small Homes Council, SHC, School of Architecture, University of Illinois at Urbana-Champaign, brc.arch.uiuc.edu. "The Small Homes Council (our original name) was organized in 1944 during the war at the request of the President of the University of Illinois to consider the role of the university in meeting the demand for housing in the United States. Soldiers would be coming home after the war and would be needing good low-cost housing. ... In 1993, the Council became part of the School of Architecture, and since then has been known as the School of Architecture-Building Research Council. ... The Council's researchers answered many critical questions that would affect the quality of the nation's housing stock.
How could homes be designed and built more efficiently?
What kinds of construction and production techniques worked well and which did not?
How did people use different kinds of spaces in their homes?
What roles did community planning, zoning, and interior design play in how neighborhoods worked?
"
Isham: "An Example of Colonial Paneling", Norman Morrison Isham, The Metropolitan Museum of Art Bulletin, Vol. 6, No. 5 (May, 1911), pp. 112-116, available by JSTOR.
Plastering, PM 5, Product & Systems Technology, US Gypsum, May 1998, web search 10.5.2010, original source: http://www.usg.com/rc/technical-articles/plaster/
plastering-technical-guide-veneer-plaster-joint-reinforcement-systems-en-PM5.pdf
United States Gypsum Company, 125 South Franklin ST., PO Box 806278, Chicago, IL 60680-4124,
Paraphrasing from this document: USG uses the term shadowing in this document in describing the visual effect over gypsum board joints caused by the lower moisture absorption rate (take-up) and lower capacity than gypsum base face paper. Shadowing at joints occurs where veneer plaster is applied over tape joints, requiring a second coat to completely hide the tape, providing a visually uniform surface. USG Advises: "This [second] cover coat must be allowed to harden and dry before plaster application is started.
Gypsum
Construction Handbook [purchase at Amazon.com] H17, Technical
Folder SA920 and PM2, PM3 and PM4, United States Gypsum Company, 125 South Franklin ST., PO Box 806278, Chicago, IL 60680-4124,
Plastering Skills, F. Van Den Branden, Thomas L. Hartsell, Amer Technical Pub (July 1, 1985), ISBN-10: 0826906575, ISBN-13: 978-0826906571 [purchase at Amazon.com]
Gypsum Construction Guide, National Gypsum Corporation
Lath & Plaster Systems, 092300/NGC, National Gypsum Lath and Plaster Systems, National Gypsum Corporation, 800-628-4662 describing National Gypsum's Kal-Kore brand plaster base
Gypsum Construction Guide, National Gypsum Corporation, 2001 Rexford Road, Charlotte, North Carolina 28211, Tel: 704-365-7300, Email: ng@nationalgypsum.com, Website: http://www.nationalgypsum.com
Metal Lath Specifications, Specification for metal lath and accessories, Lath and Plaster from Amico, 3245 Fayette Ave.
P.O. Box 3928, Birmingham, AL 35208, (205) 787-2611, (800) 366-2642 and in Canada: 1080 Corporate Drive, Burlington, Ontario L7L 5R6, Canada, (905) 335-4474, (800) 663-4474. Amico is the largest metal lath producer in North America. Website: http://amico-lath.com/
Weaver: Beaver Board and Upson Board:
Beaver Board and Upson Board: History and Conservation of Early Wallboard, Shelby Weaver,
APT Bulletin, Vol. 28, No. 2/3 (1997), pp. 71-78, Association for Preservation Technology International (APT), available online at JSTOR.
Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
Our recommended books about building & mechanical systems design, inspection, problem diagnosis, and repair, and about indoor environment and IAQ testing, diagnosis, and cleanup are at the InspectAPedia Bookstore. Also see our Book Reviews - InspectAPedia.
The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop. The Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.
"The Elimination of Unsafe Guardrails, a Progress Report," Elliott O. Stephenson, Building Standards, March-April 1993
"Are Functional Handrails Within Our Grasp" Jake Pauls, Building Standards, January-February 1991
Access Ramp building codes:
UBC 1003.3.4.3
BOCA 1016.3
ADA 4.8.2
IBC 1010.2
Access Ramp Standards:
ADA (Americans with Disabilities Act), Public Law 101-336. 7/26/90 is very often cited by other sources for good design of stairs and ramps etc. even where disabled individuals are not the design target.
ANSI A117.4 Accessible and Usable buildings and Facilities (earlier version was incorporated into the ADA)
ASTM F 1637, Standard Practice for Safe Walking Surfaces, (Similar to the above standards)
American Plywood Association, APA, "Portland Manufacturing Company, No. 1, a series of monographs on the history of plywood manufacturing",Plywood Pioneers Association, 31 March, 1967, www.apawood.org
Animal Allergens: Dog, Cat, and Other Animal Dander - Cleanup & Prevention Information for Asthmatics and regarding Indoor Air Quality.
Asbestos: How to find and recognize asbestos in buildings - visual inspection methods, list of common asbestos-containing materials
Asbestos products and their history and use in various building materials such as asphalt and vinyl flooring includes discussion which draws on Asbestos, Its Industrial Applications, D.V. Rosato, engineering consultant, Newton, MA, Reinhold Publishing, 1959 Library of Congress Catalog Card No.: 59-12535 (out of print).
Asbestos Identification and Testing References
Asbestos Identification, Walter C.McCrone, McCrone Research Institute, Chicago, IL.1987 ISBN 0-904962-11-3. Dr. McCrone literally "wrote the book" on asbestos identification procedures which formed
the basis for current work by asbestos identification laboratories.
Stanton, .F., et al., National Bureau of Standards Special Publication 506: 143-151
Pott, F., Staub-Reinhalf Luft 38, 486-490 (1978) cited by McCrone
ASHRAE resource on dew point and wall condensation - see the ASHRAE Fundamentals Handbook, available in many libraries. The following three ASHRAE Handbooks are also available at the InspectAPedia bookstore in the third page of our Insulate-Ventilate section:
2005 ASHRAE Handbook : Fundamentals : Inch-Pound Edition (2005 ASHRAE HANDBOOK : Fundamentals : I-P Edition) (Hardcover), Thomas H. Kuehn (Contributor), R. J. Couvillion (Contributor), John W. Coleman (Contributor), Narasipur Suryanarayana (Contributor), Zahid Ayub (Contributor), Robert Parsons (Author), ISBN-10: 1931862702 or ISBN-13: 978-1931862707
2004 ASHRAE Handbook : Heating, Ventilating, and Air-Conditioning: Systems and Equipment : Inch-Pound Edition (2004 ASHRAE Handbook : HVAC Systems and Equipment : I-P Edition) (Hardcover)
by American Society of Heating, ISBN-10: 1931862478 or ISBN-13: 978-1931862479
"2004 ASHRAE Handbook - HVAC Systems and Equipment The 2004 ASHRAE HandbookHVAC Systems and Equipment discusses various common systems and the equipment (components or assemblies) that comprise them, and describes features and differences. This information helps system designers and operators in selecting and using equipment. Major sections include Air-Conditioning and Heating Systems (chapters on system analysis and selection, air distribution, in-room terminal systems, centralized and decentralized systems, heat pumps, panel heating and cooling, cogeneration and engine-driven systems, heat recovery, steam and hydronic systems, district systems, small forced-air systems, infrared radiant heating, and water heating); Air-Handling Equipment (chapters on duct construction, air distribution, fans, coils, evaporative air-coolers, humidifiers, mechanical and desiccant dehumidification, air cleaners, industrial gas cleaning and air pollution control); Heating Equipment (chapters on automatic fuel-burning equipment, boilers, furnaces, in-space heaters, chimneys and flue vent systems, unit heaters, makeup air units, radiators, and solar equipment); General Components (chapters on compressors, condensers, cooling towers, liquid coolers, liquid-chilling systems, centrifugal pumps, motors and drives, pipes and fittings, valves, heat exchangers, and energy recovery equipment); and Unitary Equipment (chapters on air conditioners and heat pumps, room air conditioners and packaged terminal equipment, and a new chapter on mechanical dehumidifiers and heat pipes)."
1996 Ashrae Handbook Heating, Ventilating, and Air-Conditioning Systems and Equipment: Inch-Pound Edition (Hardcover), ISBN-10: 1883413346 or ISBN-13: 978-1883413347 ,
"The 1996 HVAC Systems and Equipment Handbook is the result of ASHRAE's continuing effort to update, expand and reorganize the Handbook Series. Over a third of the book has been revised and augmented with new chapters on hydronic heating and cooling systems design; fans; unit ventilator; unit heaters; and makeup air units. Extensive changes have been added to chapters on panel heating and cooling; cogeneration systems and engine and turbine drives; applied heat pump and heat recovery systems; humidifiers; desiccant dehumidification and pressure drying equipment, air-heating coils; chimney, gas vent, fireplace systems; cooling towers; centrifugal pumps; and air-to-air energy recovery. Separate I-P and SI editions."
Principles of Heating, Ventilating, And Air Conditioning: A textbook with Design Data Based on 2005 AShrae Handbook - Fundamentals (Hardcover), Harry J., Jr. Sauer (Author), Ronald H. Howell, ISBN-10: 1931862923 or ISBN-13: 978-1931862929
Brick Nogging, Historical Investigation and Contemporary Repair, Construction Specifier, April 2006. Historical use of brick in timber-framed buildings, drawing on the investigations of the Kent Tavern in Calais, VT.
"Brick nogging is a European method of construction which was brought to the new world in the early-nineteenth century. It was a common construction method that employed masonry as infill between the vertical uprights of wood framing." -- quoting the web article review.
Building Research Council, BRC, nee Small Homes Council, SHC, School of Architecture, University of Illinois at Urbana-Champaign, brc.arch.uiuc.edu. "The Small Homes Council (our original name) was organized in 1944 during the war at the request of the President of the University of Illinois to consider the role of the university in meeting the demand for housing in the United States. Soldiers would be coming home after the war and would be needing good low-cost housing. ... In 1993, the Council became part of the School of Architecture, and since then has been known as the School of Architecture-Building Research Council. ... The Council's researchers answered many critical questions that would affect the quality of the nation's housing stock.
How could homes be designed and built more efficiently?
What kinds of construction and production techniques worked well and which did not?
How did people use different kinds of spaces in their homes?
What roles did community planning, zoning, and interior design play in how neighborhoods worked
"An Example of Colonial Paneling", Norman Morrison Isham, The Metropolitan Museum of Art Bulletin, Vol. 6, No. 5 (May, 1911), pp. 112-116, available by JSTOR.
Dust from the World Trade Center collapse following the 9/11/01 attack: the lower floors of this building contained spray-on fire-proofing asbestos materials.
Energy Savers: Whole House Systems Approach to Energy Efficient Home Design [copy on file as /interiors/Whole_House_Energy_Efficiency_DOE.pdf ] - U.S. Department of Energy
"Energy Savers: Whole-House Supply Ventilation Systems [copy on file as /interiors/Energy_Savers_Whole-House_Supply_Vent.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11880?print
"Energy Savers: Whole-House Exhaust Ventilation Systems [copy on file as /interiors/Energy_Savers_Whole-House_Exhaust.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11870
"Energy Savers: Ventilation [copy on file as /interiors/Energy_Savers_Ventilation.pdf ] - ", U.S. Department of Energy
"Energy Savers: Natural Ventilation [copy on file as /interiors/Energy_Savers_Natural_Ventilation.pdf ] - ", U.S. Department of Energy
"Energy Savers: Energy Recovery Ventilation Systems [copy on file as /interiors/Energy_Savers_Energy_Recovery_Venting.pdf ] - ", U.S. Department of Energy energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11900
"Energy Savers: Detecting Air Leaks [copy on file as /interiors/Energy_Savers_Detect_Air_Leaks.pdf ] - ", U.S. Department of Energy
"Energy Savers: Air Sealing [copy on file as /interiors/Energy_Savers_Air_Sealing_1.pdf ] - ", U.S. Department of Energy
Falls and Related Injuries: Slips, Trips, Missteps, and Their Consequences, Lawyers & Judges Publishing, (June 2002), ISBN-10: 0913875430 ISBN-13: 978-0913875438 "Falls in the home and public places are the second leading cause of unintentional injury deaths in the United States, but are overlooked in most literature. This book is unique in that it is entirely devoted to falls. Of use to primary care physicians, nurses, insurance adjusters, architects, writers of building codes, attorneys, or anyone who cares for the elderly, this book will tell you how, why, and when people will likely fall, what most likely will be injured, and how such injuries come about. "
Fiberglass: Indoor Air Quality Investigations: Health Concerns About Airborne Fiberglass: Fiberglass in Indoor Air from HVAC ducts, and Building Insulation
Humidity: What indoor humidity should we maintain in order to avoid a mold problem?
Ice Dam Leaks in building attics and roof cavities, how to inspect for evidence of leaks, identify causes, and correct bad attic ventilation, improper roof venting, and these causes of attic mold or roof structure damage
Insulation: Selecting Insulation for New Home Construction, U.S. Department of Energy - "Your state and local building codes probably include minimum insulation requirements, but to build an energy-efficient home, you may need or want to exceed them. For maximum energy efficiency, you should also consider the interaction between the insulation and other building components. This is called the whole-house systems design approach."
Insulation Types, table of common building insulation properties from U.S. DOE. Readers should see INSULATION R-Values & Properties our own table of insulation properties that includes links to articles describing each insulation material in more detail.
Lighting, proper use of: proper aiming of a good flashlight can disclose hard to see but toxic light or white mold colonies on walls.
The National Institute of Standards and Technology, NIST (nee National Bureau of Standards NBS) is a US government agency - see www.nist.gov
"A Parametric Study of Wall Moisture Contents Using a Revised Variable Indoor Relative Humidity Version of the "Moist" Transient Heat and Moisture Transfer Model [copy on file as/interiors/MOIST_Model_NIST_b95074.pdf ] - ", George Tsongas, Doug Burch, Carolyn Roos, Malcom Cunningham; this paper describes software and the prediction of wall moisture contents. - PDF Document from NIS
Pergo AB, division of Perstorp AB, is a Swedish manufacturer or modern laminate flooring products. Information about the U.S. company can be found at http://www.pergo.com where we obtained historical data used in our discussion of the age of flooring materials in buildings.
Piquet Wall Construction: See this photo of
piquet wall construction - involving timber-framed wall construction with long top girts, diagonal timber bracing, and small diameter logs
placed vertically along with concrete chinking to fill in the wall plane.
Plank House Construction: weblog from plankhouse.wordpress.com/2009/01/25/plank-house-construction/ and where plank houses were built by native Americans, see
Large 1:6 Scale Plank House Construction / P8094228,
Photographer: Mike Meuser
06/12/2007 documented at yurokplankhouse.com where scale model Museum quality Yurok Plank Houses are being sold to raise money for the Blue Creek - Ah Pah Traditional Yurok Village project.
Re-Bath, tub lining products is a bath tub relining manufacturer and distributor located in Tempe, Arizona - see rebath.com
Rubblestone Wall Filler: See this Lartigue House using exterior-exposed rubblestone filler between vertical timbers of a post and beam-framed Canadian building.
Slips, Trips, Missteps and Their Consequences, Second Edition, Gary M. Bakken, H. Harvey Cohen,A. S. Hyde, Jon R. Abele, ISBN-13: 978-1-933264-01-1 or
ISBN 10: 1-933264-01-2,
available from the publisher, Lawyers ^ Judges Publishing Company,Inc., www.lawyersandjudges.com sales@lawyersandjudges.com and also from the InspectAPedia Bookstore (Amazon.com)
The Stairway Manufacturers' Association, (877) 500-5759, provides a pictorial guide to the stair and railing portion of the International Residential Code. [copy on file as http://www.stairways.org/pdf/2006%20Stair%20IRC%20SCREEN.pdf ] -
How to Clean Moldy Wood Framing & Sheathing How to clean/seal mold from/on exposed lumber or plywood subfloor or roof sheathing indoors - some suggestions based on our field and laboratory research
Lighting, proper use of: proper aiming of a good flashlight can disclose hard to see but toxic light or white mold colonies on walls.
Manufactured & Modular Homes: Modular Building Systems Association, MBSA, modularhousing.com, is a trade association promoting and providing links to contact modular builders in North America. Also see the Manufactured Home Owners Association, MHOAA, at www.mhoaa.us. The Manufactured Home Owners Association of America is a National Organization dedicated to the protection of the rights of all people living in Manufactured Housing in the United States.
Stuff that is not mold but is often mistaken for it - things you may not want to test. Also, not all "black mold" is toxic - here are examples of harmless black mold.
Mold-Resistant Building Practices, advice from an expert on how to prevent mold after a building flood and how to prevent mold growth in buildings by selection of building materials and by anti-mold construction details.
Slips, Trips, Missteps and Their Consequences, Gary M. Bakken, H. Harvey Cohen, Jon R. Abele, Alvin S. Hyde, Cindy A. LaRue, Lawyers and Judges Publishing; ISBN-10: 1933264012 ISBN-13: 978-1933264011
Slips, Trips, Missteps and Their Consequences, Second Edition, Gary M. Bakken, H. Harvey Cohen,A. S. Hyde, Jon R. Abele, ISBN-13: 978-1-933264-01-1 or ISBN 10: 1-933264-01-2, available from the publisher, Lawyers & Judges Publishing Company,Inc., www.lawyersandjudges.com sales@lawyersandjudges.com and also from the InspectAPedia Bookstore (Amazon.com)
Steps and Stairways, Cleo Baldon & Ib Melchior, Rizzoli, 1989.
"The Dimensions of Stairs", J. M. Fitch et al., Scientific American, October 1974.
"The Elimination of Unsafe Guardrails, a Progress Report," Elliott O. Stephenson, Building Standards, March-April 1993
"Are Functional Handrails Within Our Grasp" Jake Pauls, Building Standards, January-February 1991
"Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
Weaver: Beaver Board and Upson Board:
Beaver Board and Upson Board: History and Conservation of Early Wallboard, Shelby Weaver,
APT Bulletin, Vol. 28, No. 2/3 (1997), pp. 71-78, Association for Preservation Technology International (APT), available online at JSTOR.