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CHINESE DRYWALL HAZARDS
CONDENSATION on WINDOWS & SKYLIGHTS
DRYWALL INSTALLATION Best Practices
FLOOD DAMAGE ASSESSMENT, SAFETY & CLEANUP
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HOUSE DOCTOR, how-to be
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HUMIDITY LEVEL TARGET
INDOOR AIR QUALITY IMPROVEMENT GUIDE
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METAL LATH, PLASTER & STUCCO
MOISTURE CONTROL in BUILDINGS
NOISE / SOUND DIAGNOSIS & CURE
ODORS GASES SMELLS, DIAGNOSIS & CURE
PAINT FALURE, DIAGNOSIS, CURE, PREVENTION
PLASTER TYPE IDENTIFICATION
SAFETY: Elderly & Veterans Home Safety
SEWAGE BACKUP TEST & CLEANUP
SOUND CONTROL in buildings
STAIN DIAGNOSIS on BUILDING INTERIORS
STAIRS, RAILINGS, LANDINGS, RAMPS
THERMAL TRACKING & HEAT LOSS
TRUSS UPLIFT, ROOF
VAPOR BARRIERS & CONDENSATION in BUILDINGS
VENTILATION in BUILDINGS
WALL FINISHES INTERIOR
WATER ENTRY in buildings
WINDOWS & DOORS
WINTERIZE A BUILDING
WOOD Burning Heaters Fireplaces Stoves
WOOD FLOOR DAMAGE
This article discusses interior suspended ceiling or drop ceiling materials, choices, installation, troubleshooting, and the effects on building heating and cooling costs when a drop ceiling is installed. We describe hazards and problems in suspended ceilings and we include a table of R-values of various suspended ceiling products and designs.
Our page top drop ceiling photograph shows the typical grid system used for supporting a suspended panel ceiling.
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In simple terms, a grid of metal bars, typically shaped in an inverted Tee form is hung from the building original ceiling or ceiling framing. The supporting grid is usually spaced two-feet on center to form square openings, or to form two-foot x four-foot rectangular openings into which are "dropped" prefabricated ceiling panels that are offered in a very wide range of designs and materials.  Other suspended ceiling system designs include a "plank look" offered by Armstrong (and perhaps other manufacturers) that is produced in 6" x 48" strips.
Typical suspended ceiling panel thicknesses are 1/2-inch to 2 1/2" except where special products are selected to add greater insulation values. Sound absorption ratings vary by individual product but it is common for an acoustic suspended ceiling panel to claim to absorb up to 50% of noise signals impacting its surface.
The distance between the upper surface of the suspended ceiling grid and the surface of the original ceiling can vary very widely, but in order to install the ceiling panels, manufacturers specify a minimum distance, typically 2" plus the thickness of the panels themselves, or a minimum distance of 2 1/2".
Suspended ceilings or suspended ceiling tiles became popular in North America in the 1960s, and can be made of fiber board or fiberglass, for example. Some have a plastic coating.
Combustible plastics, such as polystyrene, should not be used as ceiling tiles.
Suspended ceiling systems utilize a metal T-bar grid supported by wires from above. You can spot the supporting ceiling grid system in our photo (left) as the bottom edges of the grid are visible between individual suspended ceiling panels.
Advantages of suspended ceiling systems include relatively good acoustic properties, ease of removal to access things above the ceiling, and individual tiles can be replaced readily. On the downside, suspended tiles lower the ceiling at least two to three inches.
Suspended Ceiling / Drop Ceiling Materials, Choices
Metal ceilings were typically tin and most often were installed in kitchens, during the late 1800s and early 1900s.
There are also some metal ceiling lookalike products that are actually drop-in panels, typically 2' x 2' or 2' or larger, that are actually a suspended ceiling system. It's easy to spot a metal panel suspended ceiling by looking more closely for its supporting grid.
The metal ceiling in our photo (left) is an antique metal ceiling installed in a New York City restaurant. You can see in the left of the photo that a wooden beam was also wrapped in decorative embossed metal.
This link to a different metal ceiling photo shows a typical example of metal ceiling components that are rusting through from leaks above.
Insulation R-Values of Suspended Ceilings & Effect on Building Heating & Cooling Costs
While it is generally true that installing a lowered drop ceiling or suspended ceiling might reduce heating and cooling costs in buildings, the actual effects, both gains and losses in building heating and cooling costs, are variable and depend on several factors. To understand the net impact of a drop ceiling on building energy costs you will need to evaluate:
Our OPINION is that the overall R-factor for a suspended ceiling should not be assumed to be simply that of the panels that comprise the ceiling material. The additional factors above will need to be considered. For example, even a single significant air leak can overwhelm the otherwise stated "R-value" for a suspended ceiling.
Effects on Suspended Ceiling R-Value or R-Factors due to Space Above the Suspended Ceiling Materials
Installing a suspended ceiling can serve to reduce heating or even cooling costs in some buildings by:
But the effectiveness of the suspended ceiling on building energy costs for heating and cooling will be determined by additional factors that we listed earlier in this article. Here we comment on the effects on heating and cooling energy costs of
[Modeling & data collection are in process, CONTACT us to contribute information.]
Energy Code vs Effects of Insulation Installed in Suspended Ceilings
Checking with building suppliers we found at least eight variations on rigid and semi-rigid suspended ceiling insulating panels of varying materials including fiberglass, styrofoam, R-12 OSB-laminated to solid foam, and other products. Do these work? Are they permitted and safe?
Image at left: Barricade™ OSB-foam board laminate providing an R-12 insulation value, sold in 2' x 8' sheets at building suppliers such as Home Depot® stores.
Watch out: foam insulation products (and possibly certain other insulating board products) are not left exposed in buildings due to the fire hazards involved.
In short, it is permitted to install insulation over a suspended ceiling provided that the supporting ceiling grid is listed for that weight and application, but in assessing compliance with the IECC the builder cannot take credit for that insulation.
Really? Why not? Because a suspended ceiling is not sealed against air movement. Insulation installed in a suspended ceiling does, in our OPINION, reduce building heat loss, but because air movement is so critical in actual building energy efficiency, claiming the R-value of insulation added in a suspended ceiling is not allowed in assessing energy code compliance.
In other words, adding building insulation in the logical "middle" of the building rather than at its perimeter surfaces means it is not in contact with air barriers, vapor barriers, etc. so it's effectiveness is compromised by air movement. In my OPININON the actual compromise or actual air movement probably varies quite a bit depending on the insulation material and ceiling panel materials and the tightness of fit of panels in the ceiling grid. But picture hundreds of linear feet of suspended ceiling track that are not sealed in any way, combined with air pressure variations between the two sides of teh ceiling and you'll get the picture.
Both model energy codes and pertinent ASHRAE standards raise this air infiltration issue. According to the BECRC cited below [and obtained from the public source: www.energycodes.gov], the model energy codes prohibit the insulated suspended ceiling from being part of the building thermal envelope for compliance.
The BECRC offers a very helpful interpretation of these energy code statements, from which we quote:
Key energy code & standard citations include:
Often you will find that acoustic ceiling tiles (shown at left - these are not a suspended ceiling product) have been installed on furring strips nailed over an older ceiling that was in poor condition, such as we show in this additional photo where demolition was in process.
However you may come across pre-1986 (date approximate) 2' x 2' or 2' x 4' suspended ceiling panels that might contain asbestos, particularly if acoustic panels were used.
See details about asbestos in ceiling products found at ASBESTOS CEILING TILES, Asbestos-Containing.
As we also discuss at WALL FINISHES INTERIOR, water damage is one of the most common problems on interior finishes. Common water sources that show up as ceiling leaks or leak stains include roof leaks, flashing leaks, ice damming, window and skylight leaks, plumbing leaks, leaks from hot water heating systems, and condensation.
The photo [at left] illustrates drop ceiling panels below areas of leaks.
When looking into any damaged suspended ceiling installation and especially where you see ceiling leak stains in a drop ceiling, you want to inspect carefully to determine the following:
Check for the presence of other, perhaps older materials above the suspended ceiling that may themselves present a building hazard or require additional inspection, testing, or cleanup. For example we may find falling asbestos pipe insulation or collapsing asbestos-containing ceiling tiles above the suspended ceiling structure. We also may find rodents such as mice or bats in these spaces.
The photo at above-left illustrates the discovery of asbestos-containing ceiling tiles above a suspended ceiling along with cases of falling tiles and perhaps amateur asbestos material removal.
The photo [at left] illustrates both leak stains into the suspended ceiling and a missing panel, subverting the airflow design of the building HVAC system.
Continuing our examples of hidden hazards above and in drop ceilings:
Our moldy suspended ceiling tile photo (left) shows a case in which most of the ceiling tiles had become so wet that they had already fallen to the floor. One moldy ceiling panel remained in this photo - at the bottom of the image. Our lab tests found extensive Aspergillus sp., some Stachybotrys chartarum, and Rhodotorula and other yeast contamination on these ceiling materials. [Some suspended ceiling products are rated by their producers as "mold resistant"]
At above right the suspended ceiling in this bathroom had become mold contaminated due to the combination of high moisture and inadequate ventilation, not due to leaks from above.
At below left we show two sides of moldy drop-in ceiling panels found in a basement over an area of burst pipe flooding that went unattended for weeks. In this event the water and moisture originated below the drop ceiling rather than from above - a hot water spill on the basement floor (photo below left). But on removing moldy ceiling materials we also found evidence of older leaks (below right).
Advice for mold contaminated ceiling tiles
Where there is a large (more than 30 sq.ft.) reservoir of contiguous indoor mold, such as is shown on our moldy ceiling photo below, there are almost certainly health hazards for building occupants.
But as we discuss at Q&A on Building Interiors: Leaks, Stains, Damage, Repairs, small moldy areas may be of no significant health concern and can be cleaned or removed by most homeowners or a handyman who follow simple basic precautions.
We emphasize in all of our notes on indoor mold inspection and testing that a competent inspection for mold contamination begins outside, and should include the entire structure.
Even drop ceiling tiles that look "clean" might be a hidden mold reservoir if they have been wet. We discuss hard-to-see mold reservoirs in fiberglass insulation products at INSULATION MOLD.
At USING LIGHT TO FIND MOLD we provide a detailed example and procedures for using lighting to find mold on surfaces where mold may be present but where it is not immediately obvious.
See CEILING FINISHES INTERIOR and Also see Best Interior Finish Practices and see Q&A on Building Interiors: Leaks, Stains, Damage, Repairs.
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Frequently Asked Questions, FAQs
Question: Effects of drop ceilings on building energy usage, heat loss, heat gain, air movement, HVAC operation & costs
Do you have any articles on your Web site dealing with drop ceilings while doing an energy audit? - Christopher M. Petersen, West Philadelphia Home Solutions
Reply: Energy & IAQ Impacts & Some Inspection Points for Suspended Ceilings or "Drop Ceilings"
I'm guessing you're asking about the impact of suspended ceilings on building energy costs, heating gains and losses. The topic of how a drop ceiling affects building energy costs and indoor air quality becomes interestingly complicated depending on at least these factors:
If you can be a little more specific with questions I'll be glad to do some research and prepare material for you - it'll help us both. Be sure to let me know the total floor to original ceiling height as well as the floor to drop ceiling height- those will be important model parameters.
I'm asking about a drop ceiling in a more general sense, and in a couple things you hit on in your email. I'm a BPI certified home energy auditor and tomorrow I am doing an audit for a family with a bedroom that has a drop ceiling (it formerly was an office).
I'm specifically wondering about some of the dynamics I may want to be on the lookout for during the blower door test. This particular ceiling has insulated tiles and 3-4 inches of well-installed fiberglass batt insulation above the tiles. I'm expecting to encounter some leakage through the grids, however, which I know will compromise the performance of the insulation. - C.P.
With some building data we can use existing tools to build a table of [theoretical] effects on building energy usage and IAQ when a drop ceiling (suspended ceiling tiles) is installed.
Question: do you think this suspended ceiling panel is likely to contain asbestos?
Having looked through your website on asbestos ceiling products I would welcome your view on whether this ceiling tile is likely to contain asbestos. Our building survey did not highlight it as a possibility but it has been suggested by someone that there is a chance it could contain asbestos? - H.T. 9/12/2013
Reply: Six tips for deciding if a ceiling panel is an asbestos hazard
A competent onsite inspection by an expert usually finds additional clues that would permit a more accurate, complete, and authoritative answer than we can give by email alone.
For example an examination of the edges of the ceiling tile can quickly observe that it is fiberglass (if it is) which is not an asbestos product, or observation of markings on the hidden or upper side of the ceiling section may disclose a manufacturer's brand, model or control number, or perhaps a clue about the material age. You will find additional depth and detail in articles at our website.
That said I offer these comments:
With no other information than your email question and the photo of the exposed side of this suspended ceiling panel, one cannot hazard even a reasonable guess about the risk of an asbestos-containing ceiling in your building. A few additional question can, however help address your concern:
1. How old is the building? Do we know when the suspended ceiling was installed?
Modern or contemporary drop ceiling or suspended ceiling products are not asbestos-suspect materials. But as we note in our article on suspended ceilings (beginning above at CEILINGS, DROP or SUSPENDED PANEL), you may come across pre-1986 (date approximate) 2' x 2' or 2' x 4' suspended ceiling panels that might contain asbestos, particularly if acoustic panels were used.
2. Are there asbestos materials above the suspended ceiling, such as spray-on asbestos fireproofing found in some older buildings. If so, there is an asbestos exposure risk assessment that merits attention.
3. Has anyone exposed the edge or back of the suspended ceiling panels to make the obvious check for visibly sure non-asbestos materials such as fiberglass? (ASBESTOS-FREE CEILING TILES)
4. Are all of the ceiling panels of the same age and material? If not additional checks may be in order.
5. What is the condition of the ceiling? asbestos-suspect materials are potentially much more hazardous if they are friable and are damaged or in poor condition.
6. Is demolition or other work planned that will disturb the ceiling materials? If so, or if a costly building project of any sort involves the ceiling or its disturbance, it is worth having the materials tested. See ASBESTOS TESTING LAB LIST
In any event, don't panic. As we explain at ASBESTOS IDENTIFICATION IN buildings, The US EPA indicates that not all asbestos-containing products are dangerous. A health risk exists only when asbestos fibers are released from a product [into the air where they are inhaled for example]. Products that are friable (easily crumbled or made into dust that is easily airborne) are more dangerous than products in which binders immobilize the asbestos fibers.
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