How to Clean Mold on Building Framing Lumber or Plywood Sheathing and Use of Fungicidal Sealants on Wood Building Materials InspectAPedia® -
How to Clean Mold on Building Framing Lumber or Plywood Sheathing and Use of Fungicidal Sealants on Wood Building Material
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This article offers advice on cleaning mold found on surfaces of un-finished
wooden building materials such as framing lumber (rafters, floor joists, wall studs), and
building roof, wall, and floor sheathing such as plywood, tongue-and groove pine boards, and other structural wood surfaces
in buildings.
We discuss the pros and cons of using fungicidal sealants and bleach on wood surfaces and give sources and list types of those products.
We also discuss common errors made when cleaning wood surfaces, such as relying on bleach or performing expensive and
unnecessary cleaning on cosmetic black mold on wood surfaces.
We include photographs of surfaces which have been cleaned during
a good mold remediation project, and we provide photos of the effects of use of fungicidal sealants as encapsulants, particle immobilizers,
and clear (or pigmented) surface sealants.
1. CLEAN MOLDY SURFACE - How to remove mold from wood framing, plywood sheathing, tongue and groove subfloor or roof decking
The object in cleaning mold from a wood surface is to remove all fungal material from the surface of the
wood: fungal spores, hyphae, and conidiophores (the spore producing structures of mold). It is not necessary
to remove all stains from wood.
Microscopic examination of stained wood fragments will generally show that what remains in
these wood cells are sterile fungal hyphae. If the wood surface is cleaned thoroughly and building leaks, high moisture,
or other water sources are prevented, keeping the humidity at the proper level, growth of problem mold on the cleaned surfaces
is quite unlikely.
The first photograph above shows mold growing on wood framing lumber and even on electrical wiring insulating jackets in a wet basement before
these surfaces had been cleaned by the mold remediation contractor.
The second photo (above right) shows wood framing and subfloor that have been
adequately cleaned, without any application of a fungicidal sealant.
At this inspection we found that
although the mold cleanup looked complete to the naked eye, the remediation containment barriers had been removed before a
successful mold remediation clearance inspection and test. Testing in the crawlspace below the opened floor we
found over 120,000 P/A spores/M3 - a rather high level of airborne mold. In the
adjoining basement we found 7000/Pen/Asp spores per M3 of air.
The rest of the house interior
was low when tested immediately after containment removed. Our opinion was while cleaning had been
well done, poor containment management meant that there was a high risk of recontamination. Additional airing-out, air scrubbing,
surface vacuuming, and re-testing were needed because of the mishandling of containment, despite good cleaning work.
Cleaning mold from smooth wood surfaces
Perfectly adequate cleaning may be accomplished by wiping or (where feasible) power-washing or media blasting. Where
wiping a moldy surface, take care not to spread moldy debris from a moldy surface onto a previously uncontaminated
surface by making the mistake of re-using the same moldy rag over and over on all surfaces. Professionals use "steri-wiping"
which takes care to avoid spreading moldy debris by always folding and using a clean side of the wipe when moving to a new
spot.
Where the framing lumber is indoors or otherwise in a location where water spillage is a concern, wipe the
areas of heaviest mold to remove any loose mold from the surface of the lumber. Unless professional area-containment has
been set up (barriers, negative air), do not use violent cleaning methods such as power-washing or sandblasting indoors,
as you will spread moldy debris throughout the building and you'll increase the ultimate project cleanup cost.
Where
the framing lumber is outdoors where water spillage and the creation of aerosolized mold spores is not an issue, pressure
wash the infected lumber to remove surface mold.
"Cleaning" in this case can be simply wiping with a sponge wet with water or detergent. See our warnings below about
using bleach. The object of cleaning is to remove most of the loose moldy particles. The object (except in medical
facilities) is not to produce a particle-free sterile surface. However beware of cross-contamination. Wetting a rag and
wiping a very moldy surface off is fine but if you then use the same dirty rag to wipe another fairly clean surface you
may be in fact spreading moldy debris around.
A professional uses sterile wipes and folds to a clean side of the wipe
for each wiping stroke. For a small homeowner non-critical project this may be overkill but think about and avoid
spreading moldy debris by your cleaning procedure.
Cleaning mold from irregular or hard-to-reach wood surfaces - media blasting
If mold needs to be removed from a roof deck through which roofing nails penetrate, hand wiping is not feasible. Power
cleaning using spray equipment such as media blasting using baking soda or dry ice is very effective for these surfaces.
(See our media blasting article at "More Reading" below).
However spraying anything in an attic creates a
secondary problem: contamination of building insulation. Our experience is that if attic conditions have been wet enough
to produce problem mold justifying a professional cleaning of those surfaces, the insulation is probably contaminated
and needs to be replaced.
Unless a building is being totally gutted to its framing, power-washing with water or any other liquid is problematic
in a building attic where the procedure risks leaks into and wetting contents of the building below the work area.
Dry-process spray cleaning works well in these areas. Typical high pressure sprays use baking soda or frozen C02, followed
by HEPA vacuuming of the work area and probably of other building areas.
More Reading on methods for cleaning mold from difficult to access areas or removing mold from irregular building surfaces:
Mold Removal by Media Blasting - A test report (complete article, with illustrations) on the effectiveness of baking soda media blasting for cleaning fungal contamination in buildings, Daniel Friedman, Dennis Melandro, originally published in Indoor Environment Connections, Rockville MD, June 2003
Cleaning mold from wood trusses and cross-bracing
In an area of high levels of mold growth or moldy dust and debris, the irregular surfaces formed by wood trusses and also
by older wood cross bracing between floor joists prevents thorough cleaning of surfaces and creates many dust collection
points.
A similar construction detail where significant moldy dust reservoirs may be left in place is the upper surface of wood
furring which has been nailed across the under-side of floor joists to support (now removed) ceiling tiles.
Because the surfaces formed by trusses and cross bracing can form a significant dust and debris reservoir, I always check
these areas during a mold remediation clearance inspection. If work has been hasty or incomplete, these are among the first
areas to be under-cleaned.
Spray process cleaning and HEPA vacuuming are effective for these areas.
Sanding wood surfaces to "clean" mold
We often see remediators attempting to clean up mold by sanding surfaces, by hand or by power sander.
Sanding wood surfaces to remove mold is physically possible for smooth surfaces but in our opinion this is a slow,
labor intensive procedure which is impractical for any large area cleanup. Spray processes are significantly faster
and more thorough.
Sanding wood building surfaces by hand is
probably completely unnecessary and
may indicate inexperience or a response to an improperly informed
and frightened building owner.
Clean the surface mold, dry the building, and if you like, use a sealant as discussed below. The fungal
material left inside of wood framing or sheathing and which forms visible stains is not going to affect building occupants provided
the building is kept properly dry and free of leaks. Even if you removed all of the stain by deep sanding, future building leaks will still \
produce new mold growth, so sanding is in most cases a wasted effort.
An exception we make to this general advice is where exposed beams are cleaned or sanded for cosmetic reasons. Still in that case
media blasting cleans better and faster.
Just How Clean do Moldy Surfaces Need to Be?
Does the building need to be sterile? Is the object to reach a mold spore count level of zero?
No, the building does not need to be sterile, nor should you seek a "zero mold count". We have worked on cases where sterility was a necessary cleanup goal: medical facilities such as in operating rooms and treatment rooms. But in a normal office or home there is always some airborne mold along with lots of other airborne particles in building dust.
No washing, sanding, scraping, or other surface cleaning will remove all mold spores from wood where mold
was previously found. It is unlikely that most construction materials, even when new, are free of mold spores, nor is
"zero mold" a reasonable nor possible objective.
Cleaning moldy framing lumber followed by application of a
sealant may be the most cost effective alternative (where removal of the lumber is cost-prohibitive or otherwise not
possible). While lumber replacement with apparently "clean" new lumber may sound appealing, it is likely to be
cost prohibitive and in fact may include its own mold when it is unloaded at the work site.
How Much Mold Must Be Removed - How Clean Do Surfaces Need to Be?
Following a properly executed mold cleanup, if there is a future mold problem in a building it is unlikely to be due
to having left behind an "inoculation" of problem mold, and more likely to be due to a new building leak that was left unattended.
Good practice for the extent of and means of physical removal of moldy debris varies
by material.
For drywall we remove all visibly moldy material and continue removing drywall to no less than the next
adjacent stud, rafter, or joist.
For fiberglass or other porous building insulation which has been wet, we remove all suspect insulation and all
insulation within 24" of the suspect material. However if moldy and wet conditions were long-standing in a building,
removal of all of the insulation may be necessary.
For building insulation that has been exposed to dusty conditions or high levels of airborne mold it is often more cost effective to simply remove the material, clean the surfaces, and re insulate than to spend that same money on testing the insulation for mold.
Generally it is less costly to remove and discard more material
than to "finish" the job and then discover that it needs to be done over again because the initial work was
insufficient.
Framing lumber, or roof or wall sheathing that is not rotted does not need to be replaced. Unless framing
lumber has been actually damaged, such as by rot, replacing it due to mold contamination is not justified and would
be improper.
Physically clean moldy surfaces of the framing lumber and exposed roof or wall sheathing. No you do not normally need to demolish the roof or wall to treat the small remaining areas between the narrow edge of a rafter or wall stud and the roof or wall sheathing that is nailed against it.
Our photo (left) shows wood supporting a basement stair that is surely rotted. We would remove and replace material like this rather than trying to clean it.
As with this stairway, there are other cases where it is less costly to replace a building material than to clean it.
Depending on the materials of which they were constructed, the cost to clean and re-seal the shelves in this moldy kitchen pantry may be greater than the cost of discarding and replacing the shelving.
When we notice that the drywall on the pantry walls is also moldy we understand that the shelving has to be removed in order to remove the moldy drywall. We do not clean moldy drywall. It should be removed and the exposed framing surfaces cleaned.
Pantry gutting and reconstruction are a a more cost-effective approach to this particular mold cleanup project than any surface cleaning attempt.
More Reading: Mold Levels: allergenic or toxic mold: how much means a problem
Mold Removal by Media Blasting - A test report (complete article, with illustrations) on the effectiveness of baking soda media blasting for cleaning fungal contamination in buildings, Daniel Friedman, Dennis Melandro, originally published in Indoor Environment Connections, Rockville MD, June 2003
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