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 Plywood Products used in Home Construction: Floor, Wall, Roof Decking & Sheathing
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This article defines and illustrates plywood building products used in roof and wall sheathing and in floor construction.
Also see fire retardant plywood information at FRT PLYWOOD. OSB - oriented strand board "plywood" like products are discussed separately at SHEATHING, OSB. This article series describes wood products used in construction including engineered lumber, OSB, and Plywood products. Our page top photo shows a stack of nominal half-inch plywood sheathing (actual 15/32" in thickness) stacked at a Home Depot® building supply store.
Green links show where you are. © Copyright 2013 InspectAPedia.com, All Rights Reserved. Author Daniel Friedman.
Definition & Characteristics of Plywood
 "Plywood" or traditional plywood sheets, typically 4' x 8' in dimension and of varying thicknesses, typically from 3/16" up to 3/4" or more, is constructed of veneers of wood glued together, but each layer of wood is placed at right-angles to those on either side.
Our photo (left) shows 1/2-inch CDX plywood installed as exterior wall sheathing on a home being constructed in Minneapolis, Minnesota.
Plywood sheets are named according to the sheet thickness, the quality of its exterior or exposed veneers (A = clear, no knots, C/D - construction grade, etc), and its thickness.
Plywood products are also selected for interior or exterior use based on the weather resistance of the glues used to glue the veneers together (exterior plywood uses exterior glues), and finally on the condition of interior veneers or plies of wood.
Plywood used for floor sheathing or underlayment beneath carpeting, for example, is selected without interior voids so that someone's shoe-heel won't puncture through a clear top veneer of wood into a hidden void below.
History & Age of Plywood Building Products
As we also discuss at FRAMING MATERIALS, Age, Types and at age of SHEATHING, Plywood:
 PLYWOOD Roof, Wall, Floor Decks & Sheathing (1905 - present as a construction material in North America) is sheet material made of thin veneers of wood that are laid with wood grains in alternating direction, glued, heated, and pressed together. Interior plywood is generally glued with urea formaldehyde based glues; exterior plywood and marine plywood use phenolic formaldehyde glues and are water resistant.
Our photo (left) shows how a small section of damaged plywood roof sheathing was repaired.
While modern plywood products use a variety of glues, heat, and pressure to produce the product, plywood has been around at least since 3500 BC when a glued-veneer version was produced in Egypt.
The furniture industry has had a long history of gluing thin fine-wood veneers to a cheaper wooden base - a process similar to the production of plywood itself. The invention of the rotary lathe (ca 1850) by Immanuel Nobel (1801 - 1872) is what made modern plywood possible by permitting manufacturers to cut large thin (but thicker than wood veneers) sheets of wood from logs. The wood sheets are placed at right angles to one another and glued together.
 The cross-grain construction combined with glue produces a strong, uniform material that is used for both enclosure and for structural stiffness in frame construction of building walls and roofs.
Our plywood roof sheathing photo (left) illustrates 1960's era 1/2-inch roof sheathing plywood that was being removed during a building expansion project.
The properties of plywood, including its tolerance to weather exposure (marine plywood) depend on the glues and finishes used. Both softwood and hardwoods are used in plywoods, and fine wood veneer finishes are also available (for furniture use).
The first plywood made in the Western U.S. was produced by the Portland Manufacturing Company in Oregon in 1905, a company founded four years earlier by Gustav A. Carlson, F.S. Doernbecher, and M.L. Holbrook. Peter Autzen bought out Doernbecher and Holbrook. It was Autzen's son, Thomas, who made key progress solving problems with bonding the veneers together.
 Originally the Portland Manufacturing company had produced fruit baskets, crates, and drums, experience which we pose gave the owners familiarity with cutting thin strips of wood (baskets) that remained flexible for use in a manufacturing process.
Their plywood was exhibited at the 1905 Worlds' Fair in Portland, Oregon. Interestingly, the first exhibition of plywood as a building product in the Northwest was in a log structure, the Forestry Building in Portland, OR where it was displayed until that building burned in 1964.
The stained plywood roof sheathing (left) was discovered during a home renovation project in which a flat roof was to be torn off for an addition.
In 1924 plywood sales were still primarily to door producers, but by 1928 the company had increased production and plywood was being used in automobile bodies. In that year the Pacific Coast Plywood Manufacturers, Inc. (PCPM)was formed jointly with Elliot Bay Mill Co. (Seattle), Walton Veneer Co. (Everett WA), and Washington Veneer Co. (Olympia WA). But PCPM was dissolved after the 1929 Stock Market crash.
The appeal and success of plywood as a building material are based on quite a few factors including increased construction speed (consider nailing up 4x8 sheets of plywood versus individual tongue and groove exterior building sheathing or roofing), product uniformity and strength, and the reduction of waste compared with cutting sheathing boards out of logs.
Also see FIRE RETARDANT PLYWOOD.
Definition & Characteristics of MDO Plywood
"MDO" plywood (Medium Density Overlay) is constructed of a core of overlapping veneers of wood, but with a surface layer of medium density fiber. The resulting product has a smooth surface. MDO plywood can be used once as a concrete form material, but should not be re-used for that purpose.
See TRIM, EXTERIOR CHOICES, INSTALLATION for a discussion of use of MDO plywood for use on building soffits.
Definition & Characteristics of HDO Plywood
"HDO" (High Density Overlay) plywood is similar to MDO Plywood described just above. HDO plywood also is constructed wit a core of overlapping wood veneers, but instead of using a medium density fiber for its external surfaces, HDO plywood uses a high-density fiber exterior. HDO plywood products, having a harder exterior surface, can be re-used several time for concrete forms.
APA (The Engineered Wood Association) provides an HDO/MDO Plywood Product Guide that offers details about these products.
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Technical Reviewers & References
Related Topics, found near the top of this page suggest articles closely related to this one.
- Steve Bliss's Building Advisor at buildingadvisor.com helps homeowners & contractors plan & complete successful building & remodeling projects: buying land, site work, building design, cost estimating, materials & components, & project management through complete construction. Email: info@buildingadvisor.com
Steven Bliss served as editorial director and co-publisher of The Journal of Light Construction for 16 years and previously as building technology editor for Progressive Builder and Solar Age magazines. He worked in the building trades as a carpenter and design/build contractor for more than ten years and holds a masters degree from the Harvard Graduate School of Education.
Excerpts from his recent book, Best Practices Guide to Residential Construction, Wiley (November 18, 2005) ISBN-10: 0471648361, ISBN-13: 978-0471648369, appear throughout this website, with permission and courtesy of Wiley & Sons. Best Practices Guide is available from the publisher, J. Wiley & Sons, and also at Amazon.com
- Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
 Carson, Dunlop & Associates Ltd., 120 Carlton Street Suite 407, Toronto ON M5A 4K2. (416) 964-9415 1-800-268-7070 info@carsondunlop.com. The firm provides professional home inspection services & home inspection education & publications. Alan Carson is a past president of ASHI, the American Society of Home Inspectors. Thanks to Alan Carson and Bob Dunlop, for permission for InspectAPedia to use text excerpts from The Home Reference Book & illustrations from The Illustrated Home. Carson Dunlop Associates' provides:
- Commercial Building Inspection Courses - protocol ASTM Standard E 2018-08 for Property Condition Assessments
- Home Inspection Education Courses including home study & live classes at eleven colleges & universities.
- Home Inspection Education Home Study Courses - ASHI@Home Training 10-course program.
Special Offer: Carson Dunlop Associates offers InspectAPedia readers in the U.S.A. a 5% discount on these courses: Enter INSPECTAHITP in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.
- The Home Reference Book, a reference & inspection report product for building owners & inspectors.
Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.
- The Home Reference eBook, an electronic version for PCs, the iPad, iPhone, & Android smart phones.
Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter inspectaehrb in the order payment page "Promo/Redemption" space.
- The Illustrated Home illustrates construction details and building components, a reference for owners & inspectors.
Special Offer: For a 5% discount on any number of copies of the Illustrated Home purchased as a single order Enter INSPECTAILL in the order payment page "Promo/Redemption" space.
- The Horizon Software System manages business operations,scheduling, & inspection report writing using Carson Dunlop's knowledge base & color images. The Horizon system runs on always-available cloud-based software for office computers, laptops, tablets, iPad, Android, & other smartphones.
- APA - The Engineered Wood Association, 7011 So. 19th St., PO Box 11700, Tacoma WA 98411-0700, Tel: 253-565-7265. APA provides an HDO/MDO Plywood Product Guide that offers details about these products., provides an HDO/MDO Plywood Product Guide that offers details about these products. Product support help desk: 253-620-7400. Email the APA at help@apawood.org. Web search 09/13/2010, original source: http://www.pacificwoodlaminates.com/img/PDFs/PlywoodGuide.pdf
- Paul Galow - technical consultant on networking, LAN design, applications support. Galow Consulting Services, 914-204-1749, email: paulgalow@galowconsulting.com
- John Rudy, Advantage Home Inspections, Flemington N.J. 08822 home inspector, 908-806- 6364, Home, Radon & Termite Inspections, Central & Parts of North New Jersey, email: jonadvantage1@yahoo.com
- Laminated Veneer Lumber, Overview of the Product, Manufacturing, Market, Department of Forest Products Marketing, wood-Based Panels Technology, Finland [PDF] web search 09/14/2010, original source: http://www.hochstrate.de/micha/finnland/reports/replvl.html
- Malco® Products siding tools are available from that company, including the SideSwiper II SRT2 discussed at Malco's website. Websearch 09/07/2010 http://malcoproducts.com/product/roofing-siding-gutter/siding-vinyl/siding-tools-vinyl/sideswiper-ii. Malco also produces other vinyl siding repair tools such as aprons, awls, hole punches, saw blades, and tools for for fiber cement products including power-assisted cutters
- Parmetol, a wood preservativerecommended by the manufacturer was used as a fungicidal additive to paint on the Blue Poplar wood sculpture in Amsterdam, by artist Mari Shields [ - art conservation consult DJF-artist MS 2010]
- "Weather-Resistive Barriers [copy on file as /interiors/Weather_Resistant_Barriers_DOE.pdf ] - ", how to select and install housewrap and other types of weather resistive barriers, U.S. DOE
- "Flashing: the plain solution to leaky walls", Thomas E. Remmele, Manager, Technical Services, Sto Corporation, Building Standards, November/December 1999 p. 21-25.
Books & Articles on Building & Environmental Inspection, Testing, Diagnosis, & Repair
 The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 25th Ed., 2012, is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. Field inspection worksheets are included at the back of the volume. Special Offer: For a 10% discount on any number of copies of the Home Reference Book purchased as a single order. Enter INSPECTAHRB in the order payment page "Promo/Redemption" space. InspectAPedia.com editor Daniel Friedman is a contributing author.
Or choose the The Home Reference eBook for PCs, Macs, Kindle, iPad, iPhone, or Android Smart Phones. Special Offer: For a 5% discount on any number of copies of the Home Reference eBook purchased as a single order. Enter INSPECTAEHRB in the order payment page "Promo/Redemption" space.
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- Best Practices Guide to Residential Construction, by Steven Bliss. John Wiley & Sons, 2006. ISBN-10: 0471648361, ISBN-13: 978-0471648369, Hardcover: 320 pages, available from Amazon.com and also Wiley.com. See our book review of this publication.
- Decks and Porches, the JLC Guide to, Best Practices for Outdoor Spaces, Steve Bliss (Editor), The Journal of Light Construction, Williston VT, 2010 ISBN 10: 1-928580-42-4, ISBN 13: 978-1-928580-42-3, available from Amazon.com
- The Journal of Light Construction has generously given reprint permission to InspectAPedia.com for this article. All rights and contents are ©Journal of Light Construction and may not be reproduced in any form.
- Building Failures, Diagnosis & Avoidance, 2d Ed., W.H. Ransom, E.& F. Spon, New York, 1987 ISBN 0-419-14270-3
- Building Pathology, Deterioration, Diagnostics, and Intervention, Samuel Y. Harris, P.E., AIA, Esq., ISBN 0-471-33172-4, John Wiley & Sons, 2001 [General building science-DF] ISBN-10: 0471331724
ISBN-13: 978-0471331728
- Building Pathology: Principles and Practice, David Watt, Wiley-Blackwell; 2 edition (March 7, 2008) ISBN-10: 1405161035 ISBN-13: 978-1405161039
- Design of Wood Structures - ASD, Donald E. Breyer, Kenneth Fridley, Kelly Cobeen, David Pollock, McGraw Hill, 2003, ISBN-10: 0071379320, ISBN-13: 978-0071379328
This book is an update of a long-established text dating from at least 1988 (DJF); Quoting:
This book is gives a good grasp of seismic design for wood structures. Many of the examples especially near the end are good practice for the California PE Special Seismic Exam design questions. It gives a good grasp of how seismic forces move through a building and how to calculate those forces at various locations. THE CLASSIC TEXT ON WOOD DESIGN UPDATED TO INCLUDE THE LATEST CODES AND DATA. Reflects the most recent provisions of the 2003 International Building Code and 2001 National Design Specification for Wood Construction. Continuing the sterling standard set by earlier editions, this indispensable reference clearly explains the best wood design techniques for the safe handling of gravity and lateral loads. Carefully revised and updated to include the new 2003 International Building Code, ASCE 7-02 Minimum Design Loads for Buildings and Other Structures, the 2001 National Design Specification for Wood Construction, and the most recent Allowable Stress Design.
- Diagnosing & Repairing House Structure Problems, Edgar O. Seaquist, McGraw Hill, 1980 ISBN 0-07-056013-7 (obsolete, incomplete, missing most diagnosis steps, but very good reading; out of print but used copies are available at Amazon.com, and reprints are available from some inspection tool suppliers). Ed Seaquist was among the first speakers invited to a series of educational conferences organized by D Friedman for ASHI, the American Society of Home Inspectors, where the topic of inspecting the in-service condition of building structures was first addressed.
- Domestic Building Surveys, Andrew R. Williams, Kindle book, Amazon.com
- Defects and Deterioration in Buildings: A Practical Guide to the Science and Technology of Material Failure, Barry Richardson, Spon Press; 2d Ed (2001), ISBN-10: 041925210X, ISBN-13: 978-0419252108. Quoting:
A professional reference designed to assist surveyors, engineers, architects and contractors in diagnosing existing problems and avoiding them in new buildings. Fully revised and updated, this edition, in new clearer format, covers developments in building defects, and problems such as sick building syndrome. Well liked for its mixture of theory and practice the new edition will complement Hinks and Cook's student textbook on defects at the practitioner level.
- Guide to Domestic Building Surveys, Jack Bower, Butterworth Architecture, London, 1988, ISBN 0-408-50000 X
- "Avoiding Foundation Failures," Robert Marshall, Journal of Light Construction, July, 1996 (Highly recommend this article-DF)
- "A Foundation for Unstable Soils," Harris Hyman, P.E., Journal of Light Construction, May 1995
- Log Homes: Minimizing Air Leakage in Log Homes, U.S. Department of Energy
- Manual for the Inspection of Residential Wood Decks and Balconies, by Cheryl Anderson, Frank Woeste (Forest Products Society), & Joseph Loferski, October 2003, ISBN-13: 978-1892529343, $39.00 at Amazon.com or at the InspectAPediaBookstore
- R-Value of Wood, U.S. Department of Energy
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