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Mobile ViewWATER PUMPS, TANKS, TESTS, WELLS, REPAIRS AIR DISCHARGE at FAUCETS, FIXTURES AIR INLET VALVE, WATER TANK AIR VOLUME CONTROLS, WATER TANK BIOLOGICAL POLLUTANTS Bisphenol-A, BPA CHEMICAL CONTAMINANTS in WATER CHECK VALVES CHLORAMINE / CHLORINE Tests CHLORINE IN DRINKING WATER CHLORINE in WATER, HOW TO TEST FOR CISTERNS DEBRIS in WATER SUPPLY, Water Heater DRINKING WATER TESTING DRINKING WATER - EMERGENCY PURIFICATION DRINKING WATER - EMERGENCY SOURCES EPA GUIDE to WATER QUALITY FHA WATER TESTS REQUIRED FILTERS, WATER FLOW CONTROL VALVES FOOT VALVES, WELL PIPING GALVANIC SCALE & METAL CORROSION GREYWATER SYSTEMS HARD WATER - SOFTENERS HEAT TAPE USAGE GUIDE LEAD POISONING HAZARDS GUIDE Legionella Legionnaires' Disease METHANE GAS SOURCES MVOCs & MOLDY MUSTY ODORS MSDS Material Safety Data Sheets MUNICIPAL WATER PRESSURE IMPROVEMENTS ODORS GASES SMELLS, DIAGNOSIS & CURE ODORS IN WATER OZONE HAZARDS Pesticide Exposure Hazards PIPING IN BUILDINGS, Clogs Leaks Types PLASTIC CONTAINERS, TANKS, TYPES PLUMBING SYSTEM ODORS PRESSURE CONTROL SWITCH ADJUSTMENT RADON HAZARD TESTS & MITIGATION RELIEF VALVES - Water Tanks REVERSE OSMOSIS CONCENTRATE DISPOSAL SEWAGE PATHOGENS in SEPTIC SLUDGE SEWER GAS ODORS TANK TYPES: WATER, OIL, EXPANSION, ALL VALVES, PLUMBING WATER CONTAMINANT LEVELS WATER FILTERS WATER HAMMER NOISE DIAGNOSE & CURE WATER HEATERS WATER ODORS, CAUSE CURE WATER PRESSURE & FLOW MEASUREMENT WATER PRESSURE LOSS DIAGNOSIS & REPAIR WATER PRESSURE REPAIR GUIDE - WELLS WATER PUMPS, TANKS, TESTS, WELLS, REPAIRS WATER PUMPS, TANKS, WELLS - BASICS WATER PUMP CAPACITIES TYPES RATES GPM WATER PUMP CONTROLS & SWITCHES WATER PUMP PRESSURE CONTROL SWITCH WATER PUMP TYPES & LIFE EXPECTANCY WATER PUMP PRIMING PROCEDURE WATER PUMP PROBLEM DIAGNOSTIC TABLE WATER PUMP REPAIR GUIDE WATER PUMP SHORT CYCLING WATER PUMP WONT STOP RUNNING WATER PURIFIERS WATER QUALITY TESTS, CONTAMINANTS, TREATMENT WATER QUANTITY IMPROVEMENT WATER SHUTOFF VALVE LOCATION, USE WATER SHUTOFF VALVE, WELL PUMP WATER SOFTENERS & CONDITIONERS WATER SOURCE ALTERNATIVES WATER TANK: USES, TROUBLESHOOTING WATER TANK AIR, HOW TO ADD WATER TANK AIR INLET VALVE WATER TANK AIR LOSS SIGNS WATER TANK AIR VALVE REPAIRS WATER TANK AIR VOLUME CONTROLS WATER TANK BLADDERS & CAPTIVE AIR WATER TANK CAPTIVE AIR vs TRADITIONAL WellMate WATER TANK CONTROLS & SWITCHES WATER TANK LIFE EXPECTANCY WATER TANK PRESSURE CALCULATIONS WATER TANK PRESSURE GAUGE WATER TANK PRESSURE RELIEF VALVE WATER TANK REPAIRS WATER TANK REPLACEMENT WATER TANK SAFETY WATER TANK SIZE & VOLUME WATER TANK TYPES: WATER, OIL, EXPANSION, ALL WATER TESTS, CONTAMINANTS, TREATMENT WATER TEST CHOICES & WATER TEST FEES WATER TESTING GUIDE WATER TEST INTERPRETATION WATER TREATMENT EQUIPMENT CHOICES WELL PUMP PRIMING PROCEDURE WELLS CISTERNS & SPRINGS WINTERIZE A BUILDING More Information |
This article describes how to adjust building water pressure by setting the water pump cut-in and cut-out pressure on the well water pump pressure control switch. We also point to our article on how to adjust building municipal or community water pressure at a building. If you don't see information you want, ask us for it using the comments box on this page. InspectAPedia offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at InspectAPedia.com/Contact.htm.We discuss diagnosing and repairing a water pressure control switch that sticks "on" or "off" or simply won't operate, at water pump Pressure Switch Repairs. At WATER TANK AIR, HOW TO ADD we discuss adding the right amount of air to a non-bladder steel or glass-lined well tank. At WATER TANK BLADDER PRESSURE ADJUSTMENT we discuss fine tuning the pump pressure control switch to work perfectly with the exact air pressure pre-charge in a bladder type well tank. © Copyright 2012 InspectAPedia.com, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use page top links to major topics or use links at the left of each page to navigate within topics and documents at this website. Green links show where you are in a document series or at this website.
ADJUST PUMP PRESSURE CONTROL - how to set the water pump pressure
How to Adjust the Water Pump Pressure Control Switch If the length of time that you can run water between pump turning on and off is short, say just a minute or less, the pump is short cycling - or your water pressure tank is a small one that doesn't give a big draw down cycle. Here we are discussing setting the water pressures at which a water pump will turn on (to get more water) and off (to stop pumping water from the water source into the water tank). Water pumps use a pressure control that specifies the pump cut-in (turn on) and cut-out (turn off) water pressures. Don't confuse the water pressures we discuss here with the air pressures we discuss at WATER TANK AIR, HOW TO ADD. Watch out: SAFETY WARNING OF FATAL SHOCK HAZARD: if you remove the cover of the pump pressure control switch you can get access to the two nuts that adjust the operating pressures of the water pump. But watch out! There are also live electrical contacts exposed in this area. If you touch them, especially being near water piping, there is a serious risk of death by electrocution. Watch what you touch, or have a professional plumber or electrician do this job for you. More pump and tank safety warnings are below. If the water pump apparent "short cycle" is say 1-3 minutes this may be all your system can provide. If however something has changed, and the pump used to run longer, say 2-5 minutes, I suspect loss of air in the pressure tank or an internal problem in the tank (like a hole in the bladder if it's a "captive air" pressure tank). The problem of lost air in the water pressure tank along with how to correct that condition are discussed beginning at SIGNS OF AIR LOSS. If the "short cycle" is very short, clicking on and off, there could be a different problem with the pump control pressure switch or with a dirty, clogged water filter if one is installed on the system. Dirty water filters as a source of rapid pump on-off cycling are discussed at CAUSES OF SHORT CYCLING. If you want to set up the cut-out pressure on your pump control, while leaving the "cut-in" down where it is, you'll also get a longer "off" cycle, but if you set the cut-out pressure too high, the pump will just run forever since it can't reach that high pressure. This is easy to figure out since if you set it too high the pump will just keep running. (Then turn it off electrically and set the cutout pressure a bit lower.) In sum, it might be possible to improve this condition by adjusting the pump control which sets the cut-in water pressure (to start the water pump) and the cut-out water pressure (to stop the pump). Usually this isn't going to help with pump short cycling but adjusting the water pump can give a longer on-cycle for the pump and it can increase the water system pressure up to a point. If you ask the pump for more pressure than it can deliver it will simply keep running without ever reaching the cut-out pressure you've specified. If your pump short-cycling behavior has recently gotten worse, don't try to fix it by adjusting the pump pressures, go on to look at other problems like loss of the air charge in the water tank or a defective or clogged pump control or water filter. Which nut adjusts water pump cut on or cut off?
Usually the larger nut in the pump pressure control switch (green arrow in our photo at left) adjusts the pump cut-on ("cut-in") AND pump cut-off pressures simultaneously. This is the left-hand spring (and nut) in our photo and is pointed-to by the green arrow. That means that whatever the gap is between the cut-on pressure and the cut-off pressure, that gap is maintained, but the entire operating range of the pump is raised or lowered. Turning the large nut clockwise RAISES BOTH the cut-on and cut-off pressures. So turning the large nut clockwise shifts the whole operating pressure range of the pump UP to HIGHER pressures. Conversely, turning the large nut counter-clockwise will lower the whole pump operating range. This is the simplest adjustment to make. Photo (left) courtesy of a reader. The smaller nut atop the smaller spring in the pump pressure switch: changes the differential between cut-in and cut-out pressure. It has the practical effect of raising or lowering the cut OFF pressure only. This nut is used to narrow or widen the gap between the pump cut-on and pump cut-off
pressures. This is the right-hand spring (and nut) in our photo - pointed to by the red arrow. Which nut to turn in the pump pressure switch control, and which direction to turn it, are usually visible on a label inside the pressure switch cover. Above we show photos of a common Square D water pump pressure control switch (Schneider Electric) and the label with pump control adjustment details. [Click to enlarge]. Here are Example Pump Pressure Switch Adjustment Instructions from Square -D
On a Square-D Pumptrol® 9013FSF-2 pump pressure switch, for example, Square D tells us that we
Watch out: After adjusting nut#2 you may need to check the actual operating water pressures in your system and adjust nut#1 to be sure that you are not pushing the cut-out (upper pressure) so high that the water pump never turns off (dangerous). Especially if the well pump is a submersible (hidden and silent down inside the actual well) you may not realize that the pump motor is not shutting off. This can burst a pipe, burst a water tank, cause in-building leaks (especially at pressures over 70 psi), or burn up the well pump. You may be best to leave this adjustment screw alone. In sum, the "Range" nut shifts the whole operating range of the pressure control up or down, but keeps the gap between cut-in and cut-out the same. The "Differential" nut widens or narrows the gap between the cut-in and cut-out pressures. But messing with the gap also shifts the operating pressure of the control so you may have to re-visit the range - or leave this nut alone. Pump Pressure Control Switch Safety Warnings from the ManufacturerSquare D also has these safety warnings printed on a label attached to new switches. We have expanded the text a bit for clarity:
Watch out: But we add that this kind of pressure could certainly explode some water tanks so be sure not to set the pump to a pressure that is higher than what your water tank or piping are intended to withstand.We know of a fatality that happened from just that problem. Absent any other guidance I would not set the water pressure in a building over 70 psi. And we would be sure that a pressure relief valve has been installed on the water tank. Watch out: more subtle than the dangers than the overpressure dangers we describe above, if you increase the pump-out rate on a water well that has a marginal flow rate (the rate that water flows into the well), you may pump the well dry, losing pump prime, losing all water pressure, or in the case of running the pump "dry", damaging the pump. For these reasons it's best to not over-do the cut-out pressure. From a cut out of 40 to even an experimental cut out of 50 psi is ok if you monitor for signs of trouble. But setting the cut-out from 40 psi all the way up to 70 psi is asking for trouble. What are the Usual Water Pump and Tank Pressure Control Settings in PSI?Most residential water systems using a water pressure tank and water pump use one of these two pressure operating ranges: Low-pressure operating range pumps like low horsepower pumps and many jet pumps
Higher-pressure water pumps, like submersible pumps, and higher horsepower 2-line jet pumps
How High Can we Set the Water Pressure in My Building?You can't just set the pump pressure as high as you want to. Here's what can go wrong with excessive pump pressure control settings:
WATER PUMP & WATER TANK SAFETY - Water pump and water pressure tank or water storage tank safety adviceWhile you're on the topic of water pumps, tanks, and controls, here are some safety tips about water pressure tank relief valves and electrical safety around this equipment. Be sure to see our full article on water pump and water tank safety, located at WATER PUMP SAFETY .
Frequently-Asked Questions (FAQs) about Setting the Water Pump Pressure Switch and Improving Water PressureQuestion: How can I increase the well pump cut-in pressure without setting the cut-out pressure too high?Reply: Here is how to change the cut-in pressure without pushing the cut-out pressure too highA competent onsite inspection by an expert usually finds additional clues that help accurately diagnose a water pressure or pump problem. And your cause of inadequate water pressure might be due to more than just the static pressure capability of the pump. For example, the pump's maximum flow rate in gpm could be inadequate, or you could have a partly closed water valve or clogged water pipe. Put another way, many homes that operate between 30 and 50 psi have very good water pressure and flow rate at the fixtures. So if you don't there may be another problem besides the pressure switch settings. That said, here are some things to consider: Most pump pressure controls are tricky to adjust in the way you mentioned, but you should be able to set the cut-in to a higher number and then adjust the cut-in - cut-out pressure differential to keep the cut-out pressure from being too high. That will cause your well pump to turn sooner when you start running water (and will cycle it more often, a factor in pump wear). Above at PUMP PRESSURE CONTROL ADJUSTMENT we explain that the smaller nut on the pump control switch adjusts the differential or gap between cut in and cut out and the larger nut raises the cut-in pressure (as well as cut off). In other words you can set the cut in pressure higher and then narrow the differential so that the cut-off pressure is not dangerously high or above what the pump can reach. Watch out: don't run the water pressure control with too narrow a differential between the cut-in and cut-out or the pump may just sit there short-cycling until you burn up the motor. If your pump is staying on for less than 30 seconds (I prefer longer), you may be heading for trouble. Watch out: setting the cut-out water pressure too high can cause the pump to never turn off or at high pressures you may find leaks at fixtures. And high water pressure that exceeds the rated water tank pressure can burst the tank - a very dangerous event. Also make sure your pressure tank has a relief valve installed. Don't Forget to Check For Other Causes of Bad Water Pressure
The fact that your low water pressure is intermittent might in fact point to a problem with the well flow rate itself. (Well Yield: Well Flow Rate) Once the well pump turns on and presuming you are running water continuously, especially if more than one fixture is running, you may see that your pump runs continuously until you turn the water off. If this is the case, it's not the starting water pressure setting that is at fault, it's the pump or piping or well that is limiting the water flow rate. If I'm right that means that the water flow rate through the system, from well through pump and pipes, elbows, valves, etc. is just not enough, and further diagnosis is in order. Our photo of copper supply piping (above left) was sent by reader Tom.C. who was tracking down a clog in the supply piping that meant poor water pressure from the point of the fitting you see above onwards through the plumbing fixtures served by that pipe. Follow-up and Water Pressure Problem Solved:Looks like I will call a plumber. I adjusted the mainspring to raise the cut-in/cut-out range but there was no change. The water pump switch was faulty and had to be replaced. Also the line going into the water tank was clogged and had to be rodded out. Working fine now. The homeowner attempted to adjust the pressure control switch for the water pump. When he turned the adjusting nut the water pump behavior and water pressure did not change. That observation led to calling a plumber who replaced the pressure control switch - which solved the water pressure problem. Question: My water pump makes horrible noise when pressure drops - what's wrong?My pump pressure starts at 55 psi. I turn my irrigation on and the pressure starts to drop till about 30 psi. Then the well pump kicks in and the pressure starts to go up and a few minutes later it starts to go down until 10 psi. The pump is still running. When the pump kicks in, it sounds nice and smooth and when the pressure start to drop to 10 psi, it sounds pretty bad. But when I turn the irrigation off the pump sound goes from bad to good until pressure start to build up. Is the pump cavitating or one of my valve is going bad? - Phil. Reply:The horrible noise you describe is often caused by air cavitation in a water pump that has either lost its prime or is attempting to pull water from a well whose water supply has been exhausted. At WATER PRESSURE LOSS DIAGNOSIS & REPAIR and at WATER PRESSURE PROBLEM DIAGNOSIS TABLE we include a diagnosis of how to figure out what's the root cause of bad water pressure. Question: Should I be using a 30-50 psi switch when running 38-64 psi cut-in/cut-out? Should I change the air pre-charge pressure in the water tank?I have a 20 gal wellxtrol with a 30-50 psi squareD pumptrol switch with pressure reading that are unusual. The pressure switch needed replacing because contacts were sticking. I put in a new pressure gauge and measured before I replaced the switch: tank pressure 18 psi, cut in 42 psi, cut out 67 psi. The system seems to work fine. It's 25 years old. I replaced the switch with the same, and adjusted it to 38 psi cut in, 64 psi cut out. Do I need to increase the tank pressure to 36 psi? Should I be using a 30-50 psi switch when running 38-64 psi cutin-cutout? - D. Hurry Reply: The 30-50 psi pressure control switch is acceptable. Set the water pressure tank air pre-charge to 2 psi below the cut-in pressureD Hurry: First, if your present pressure control switch is handling your (somewhat high) setting of 38/64 psi cut-in/cut-out you don't need to change the switch itself. Square D's pressure control switches typically can handle pressures up to 220 psi - much higher than a typical residential water pressure tank setting will ever be. In the article above we list the factory air pre-charge settings for models of Well-x-Trol water pressure tanks. Please read the WARNINGS about messing with tank air pre-charge in the article above. Then you can set your pre-charge pressure (with all water drained out of the tank) to 2 psi below the cut-in pressure on your pressure switch, or as you suggested, for a 38 psi cut-in, you'd set the air charge to 36 psi. That 4 psi difference, however, is not very significant. Leaving the tank at factory pressure and setting the pressure control switch to a higher cut-in/cut-out pressure means that the volume of water you can draw from the tank before the pump turns on is a bit reduced. Details about how to adjust the water pressure control switch are at PRESSURE CONTROL SWITCH ADJUSTMENT. Questions & Answers regarding this articleQuestions & Answers about Setting the Water Pump Pressure Switch and Improving Water Pressure. Ask a Question or Search InspectAPediaHTML Comment Box is loading comments...
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