Some of the well pump troubleshooting suggestions in this list can be found at the Betta-Flo Jet Pump Installation Manual from the National Pump Co. Page top illustration courtesy of Carson Dunlop.
Things to Check if the Well Pump Will Not Start
Pump Trouble Cause
Diagnostic Procedure
Repair Procedure
Electrical Power is Off
Check that all service switches for the equipment are in the "on" position.
Check for voltage at the pump motor or pump controls. If no voltage is found, check for voltage at the electric panel.
If power is on to the building, check fuse or circuit breaker serving the electric motor that won't run.
Check for local reset button on the motor (popped out = off )
Check for other power reset or power off buttons such as an access door compartment safety switch that turns off power to the equipment (found on A/C blower compartment doors)
Turn on "off" switches.
Replace bad fuse. Reset circuit breaker; if necessary replace bad circuit breaker.
Let hot electric motor cool down, then push in its reset button.
Be sure all safety interlock switches such as on compartment doors are depressed and that the doors are securely shut. Replace a bad safety switch.
Check with VOM at the pressure control switch or at the pump wiring
Be sure the proper size of wire is used for the ampacity and length of circuit; Test for low voltage to the building.
Loose or broken pump wire
Check wiring against the pump installation manual diagram, check all connections for tightness, shorts, burns, damage
Rewire or repair or replace wiring
Burned out pump motor
Check that the pump pressure control switch is trying to turn on the pump and that there is voltage at the pump wiring
Repair or replace the pump motor
Bad motor control switch
Check the control switch contacts for burning or wear.
If the motor control is a well pump pressure control switch,check the pressure control switch settings - cut-in and cut-out; inspect for burned, pitted switch contacts or for dirt or wear.
For water pumps, adjust or replace the pressure control switch.
Check the tubing connecting the pressure switch to the pump housing for clogging
Clean or replace the tubing and be sure the connections are not leaky - an air leak will prevent the switch from sensing pressure properly
Bad water pump control switch tubing
Clogged or leaky tubing connecting a water pump pressure control switch to the water system results in failure to properly sense and respond to water pressure.
Debris clogging can also occur in the bottom of the pressure control switch where it mounts or connects to the tubing.
Check and clear tubing blockage (blow air through tubing). Or install new tubing.
Be sure tubing is proper diameter and type to seal properly with other fittings.
Tighten tubing fittings to be sure there are no water or air leaks. Soap solution may help find air leaks in tubing fittings.
Clear or replace clogged pressure control switch if the bottom sensor opening is clogged and cannot be cleared.
Turn off electric power to pump, see if you can move the impeller or motor - if it won't turn it is jammed or damaged
Remove obstruction in impeller housing, inspect for and replace damaged impeller or frozen motor.
Bad pump motor starting capacitor
Use a VOM in ohms setting to check resistance across the capacitor. If the meter does not move (no current flows) the capacitor is "open". If there is zero resistance the capacitor is shorted.
Replace the starting capacitor
Pump motor shorted out, jammed, burned up
Fuse blows or breaker trips as soon as the pump tries to turn on. If the external wiring is ok (no short circuits) the motor is shorted internally
Replace the pump motor
Things to Check if the Pump Motor Starts but Overheats and Trips its Reset Button
Use a VOM to check the voltage level at the pressure control switch
If voltage is too low, check voltage at the electrical panel and check that the proper size wiring was used for the ampacity and length of run and that there are no partial shorts or damaged wires or connectors
Incorrect motor wiring
Check the actual electrical wiring against the motor wiring diagram or the installation manual for the equipment
Reconnect wiring properly
Motor is too hot due to surroundings - inadequate ventilation
Check the air temperature where the motor is located. If the air temperature is over 100 degF, the pump may be too hot and its thermal overload switch tripping because of the environment, not a pump problem.
Install adequate ventilation, or if needed, shading, or relocate the motor/equipment to a cool location
Pump operates too long at low water pressure
If the well recovery rate is too poor and the pump is operating at low water pressure, possibly because a tailpiece is installed to prevent air injection and pump burnup, the pump may be overheating.
Install a valve on the water discharge line and reduce water flow to increase water pressure inside the pump itself.
What to do if the well pump runs continuously or runs too often
If the Well Pump Motor Runs Too Often
If the pump runs too often the cause may be a control problem, water tank problem, piping problem, or a well problem.
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Deep Well Jet Pumps, Government of Alberta, Agriculture and Rural Development, toll free in Alberta at 310-FARM web search 07/24/2010, original source: http://www1.agric.gov.ab.ca/$department/deptdocs.nsf/all/agdex639
Betta-Flo Jet Pump Installation Manual, National Pump Co., LLC., includes helpful well pump troubleshooting tips as well as basic jet pump installation details. Web search 07/24/2010, original source: http://www.nationalpumpcompany.com/Documents/OIM/Betta%20Flo%20IOM%20Jet%20Pump.pdf
Water Fact Sheet #3, Using Low-Yielding Wells [ copy on file as /water/Low_Yield_Wells_Penn_State.pdf ] - , Penn State College of Agricultural Sciences, Cooperative Extension, School of Forest Resources, web search 07/24/2010, original source: http://pubs.cas.psu.edu/FreePubs/pdfs/XH0002.pdf
Smart Tank, Installation Instructions [ copy on file as /water/Smart_Tank_Flexcon.pdf ] - , Flexcon Industries, 300 Pond St., Randolph MA 02368, www.flexconind.com, Tel: 800-527-0030 - web search 07/24/2010, original source: http://www.flexconind.com/pdf/st_install.pdf
Typical Shallow Well One Line Jet Pump Installation [ copy on file as /water/Jet_Pump_Grove_Elect_Jet_Pumps_1.pdf ] - , Grove Electric, G&G Electric & Plumbing, 1900 NE 78th St., Suite 101, Vancouver WA 98665 www.grovelectric.com - web search -7/15/2010 original source: http://www.groverelectric.com/howto/38_Typical%20Jet%20Pump%20Installation.pdf
Typical Deep Well Two Line Jet Pump Installation [ copy on file as /water/Jet_Pump_Grove_Elect.pdf ] - , Grove Electric, G&G Electric & Plumbing, 1900 NE 78th St., Suite 101, Vancouver WA 98665 www.grovelectric.com - web search -7/15/2010 original source: http://www.groverelectric.com/howto/38_Typical%20Jet%20Pump%20Installation.pdf
Water Supply & Drain Piping, Wells, Pumps, Water Supply Equipment
Access Water Energy, PO Box 2061, Moorabbin, VIC 3189, Australia, Tel: 1300 797 758, email: sales@accesswater.com.au Moorabbin Office: Kingston Trade Centre, 100 Cochranes Rd, Moorabbin, VIC 3189
Australian supplier of: Greywater systems, Solar power to grid packages, Edwards solar systems, Vulcan compact solar systems, water & solar system pumps & controls, and a wide rage of above ground & under ground water storage tanks: concrete, steel, plastic, modular, and bladder storage tanks.
Smart Tank, Installation Instructions [ copy on file as /water/Smart_Tank_Flexcon.pdf ] - , Flexcon Industries, 300 Pond St., Randolph MA 02368, www.flexconind.com, Tel: 800-527-0030 - web search 07/24/2010, original source: http://www.flexconind.com/pdf/st_install.pdf
Typical Shallow Well One Line Jet Pump Installation [ copy on file as /water/Jet_Pump_Grove_Elect_Jet_Pumps_1.pdf ] - , Grove Electric, G&G Electric & Plumbing, 1900 NE 78th St., Suite 101, Vancouver WA 98665 www.grovelectric.com - web search -7/15/2010 original source: http://www.groverelectric.com/howto/38_Typical%20Jet%20Pump%20Installation.pdf
Typical Deep Well Two Line Jet Pump Installation [ copy on file as /water/Jet_Pump_Grove_Elect.pdf ] - , Grove Electric, G&G Electric & Plumbing, 1900 NE 78th St., Suite 101, Vancouver WA 98665 www.grovelectric.com - web search -7/15/2010 original source: http://www.groverelectric.com/howto/38_Typical%20Jet%20Pump%20Installation.pdf
Water Fact Sheet #3, Using Low-Yielding Wells [ copy on file as /water/Low_Yield_Wells_Penn_State.pdf ] - , Penn State College of Agricultural Sciences, Cooperative Extension, School of Forest Resources, web search 07/24/2010, original source: http://pubs.cas.psu.edu/FreePubs/pdfs/XH0002.pdf
Water pressure tanks - how to diagnose the need for air, how to add air, stop water pump short cycling to avoid damage - water storage water pressure tank safety.
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The Home Reference Book - the Encyclopedia of Homes, Carson Dunlop & Associates, Toronto, Ontario, 2010, $69.00 U.S., is available from Carson Dunlop, and from the InspectAPedia bookstore. The 2010 edition of the Home Reference Book is a bound volume of more than 450 illustrated pages that assist home inspectors and home owners in the inspection and detection of problems on buildings. The text is intended as a reference guide to help building owners operate and maintain their home effectively. InspectAPedia.com ® author/editor Daniel Friedman is a contributing author. Field inspection worksheets are included at the back of the volume.